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32

DOC1629241_1

2

6

1

3

5

4

DOC1629241_1

7.6  Special tool set

Pos.

Part number Description

Qty.

Material

1

1629239

Mandrel radial shaft seal Ø50 + Ø60

1

Plastic

2

1629237

Machined bearing cap complete

1

Steel

3

1629190

Bearing mounting tool set NDE

1

Steel

4

1629191

Bearing mounting tool set DE

1

Steel

5

1629235

Bearing tool set

1

Steel

6

1629240

Mounting sleeve for Ø60 mechanical shaft seal

2

Plastic

Summary of Contents for TRUCK MASTER 2500

Page 1: ...UCTION MANUAL FOR SAMSON LIQUID RING PUMP TRUCK MASTER 2500 INSTRUCTION MANUAL LIQUID RING PUMP Technical data Design of a system Installation and start up Service Troubleshooting Spare parts HPR TRUC...

Page 2: ...tor Wet and dry gas 9 2 4 Handling and transport 10 2 5 Pump storage and draining procedure 11 3 Design of a system 12 3 1 Function and design of a liquid separator 13 3 2 Air cooling with fan cooler...

Page 3: ...1 5 3 Winterization 21 5 4 Lubrication of bearings 22 5 5 Inspection and cleaning of service liquid s supply pipe 22 5 6 Inspection and cleaning of internal channels 22 6 Troubleshooting 23 7 Spare pa...

Page 4: ...dards DS EN ISO 12100 2011 Safety of machinery General principles for design Risk assessment and risk reduction DS EN 1012 2 A1 2009 Compressors and Pumps Safety requirements Part 2 Vacuum pumps The s...

Page 5: ...ons The pump must only be used with media that is not aggressive to the pump s materials See section 7 for components and materials Inlet of foreign objects can damage the pump The pump is designed ex...

Page 6: ...6 2 1 Dimensions 2 TECHNICAL DATA DOC1627354_1D 498 300 400 647 1074 549 312 48 k6 270 579 20 M16x2 107 180 100 DOC1627354_1D...

Page 7: ...d pipe connection dimension Service liquid pipe connection length 6 m Noise level 80 dB A Water volume 34 L Maximum radial load on drive shaft 3480 N Heat input for cooler calculation 1200 rpm 33 kW 1...

Page 8: ...65 2322 Flow Dry 1464 1866 2053 2144 2243 2282 2170 Consumption kW 64 Torque Nm 407 2 3 2 Pressure Pressure bar g 0 0 25 0 5 0 75 1 1200 rpm Flow m h 1300 1226 1179 1070 993 Consumption kW 39 43 49 54...

Page 9: ...2 3 4 Correction factor Wet and dry gas Suction pressure Vacuum 80 70 60 50 40 30 20 Correction factor wet gas KWet 1 34 1 28 1 15 1 13 1 09 1 08 1 07 The performance of the pump can thereby be calcu...

Page 10: ...The pump must be inspected for damages upon delivery If the pump is damaged it must not be used and the damage must be reported to the manufacturer Ensure that the pump s identification plate is intac...

Page 11: ...eration for a longer period of time after use its service liquid must be drained and the liquid supply to the pump must be shut off When emptying the pump it is important that all chambers inside the...

Page 12: ...12 3 DESIGN OF A SYSTEM DOC1627390 Pos Description 1 Liquid ring pump 2 Non return valve 3 4 way valve 4 Vacuum limiter 5 Service liquid valve 6 Fan cooler 7 Liquid separator 8 Dome valve...

Page 13: ...more than 50 m s and this must be reduced to 3 m s Below you find an illustration showing how to reduce the speed and control that no water will be in contact with the high velocity air stream The ro...

Page 14: ...tween the heat input and the heat output So basically there are only two things that can lower the operation temperature Reduce the heat input or increase the heat output The amount of water has no or...

Page 15: ...e water flow through the cooler will also affect the cooling capacity DOC1627392 Typical fan cooler characteristic Practical calculation example The truck is used mostly to work with an operation pres...

Page 16: ...gn the liquid separator so that almost 100 of the water is separated from the air However the air will be heated up and thereby it can content more water Also the relative humidity will go up and end...

Page 17: ...r surface therefore will become a higher temperature than the measured temperature on the discharge side of the pump Cavitation will therefore start at a lower temperature and the maximum discharge te...

Page 18: ...mediate before connecting the pipes remove protective covers Connection of the pump s suction and pressure pipe connections must be made with a gasket in between C The M16 bolts must be tightened with...

Page 19: ...see illustration below 4 4 Transmission The pump can be connected direct or through belt transmission For belt transmission it must be ensured that the permissible radial force is not exceeded See spe...

Page 20: ...damage to the pump 4 6 Direction of rotation Check the direction of rotation by briefly starting the pump The direction of rotation of the rotor must correspond to the direction arrow Below left a rig...

Page 21: ...eparator While the pump is stopped the liquid separator must be drained to remove contaminants 5 2 Check grease cartridges If the pump is equipped with an automatic lubrication feature It must be insp...

Page 22: ...he bearings must be lubricated with grease of type SKF LGWA2 per 500 duty hours It is recommended to lubricate the bearings while pump is running NDE DE DOC1627356_7 DOC1627356_7 Lubrication interval...

Page 23: ...el or lower the temperature of the service liquid inlet The start up power is too high Too much service liquid in the pump prior to start up Noise at start up and possible overload of the power supply...

Page 24: ...IRMATION NO A NO MANUFACTURING DATE SERIAL NO CE CONFORMITY MARK Location of ID plate Configuration example Type Model Rotation Rotor type Pump housing Shell Flow plates Mechanical shaft seals Gaskets...

Page 25: ...ump housing Cast iron EN GJL 250 EN1561 S Shell Cast iron EN GJL 250 EN1561 S Flow plates Cast iron EN GJL 250 EN1561 S Bronze GC CU Sn10 DIN1705 B Mechanical shaft seals NBR AISI 316 0 Gaskets Oakens...

Page 26: ...26 6 52 51 13 47 44 58 4 15 12 34 16 53 56 50 49 3 35 2 41 5 1 24 32 17 22 45 48 36 7 3 Spare parts...

Page 27: ...Truck Master 2500 27 8 11 9 18 37 39 10 40 7 20 26 30 27 42 26 21 23 25 31 33 46 14 29 19 28 38 54 55 57 43 DOC1627359_1 Included in gasket set...

Page 28: ...5017 Retainer 2 Stainless steel 13 1615019 Bearing cover DE 1 Cast iron 14 1615020 Bearing cover NDE 1 Cast iron 15 1615021 Rear cap 2 Stainless steel 16 1615022 Foot bracket 2 Steel 17 1615024 Pipe f...

Page 29: ...5 Allen screw 6 Steel 46 910300476 Allen screw 8 Steel 47 930200020 Shaft nut 2 Steel 48 1624020 Sticker Warning 2 Plastic foil 49 1634773 Thread nipple 2 Brass 50 915000215 Push in nipple 2 Brass 51...

Page 30: ...model F12 110 125 ISO Machinined 1 1634623 2 Adapte Machined 1 1615032 1 Title Qty Part number Pos DOC1627361_2 7 14 8 5 4 2 12 10 13 11 1 3 4 9 6 DOC1627361_2 Pos Part number Description Qty Material...

Page 31: ...l flow plate 1 mm 2 Paper 11 1615015 Gasket for pump cover housing 5 mm 2 Rubber 35 922100085 O ring 134 30x5 70 2 Rubber 36 922100370 O ring 20 0x2 5 2 Rubber 37 922100371 O ring 23 39x3 53 4 Rubber...

Page 32: ...ial 1 1629239 Mandrel radial shaft seal 50 60 1 Plastic 2 1629237 Machined bearing cap complete 1 Steel 3 1629190 Bearing mounting tool set NDE 1 Steel 4 1629191 Bearing mounting tool set DE 1 Steel 5...

Page 33: ...Truck Master 2500 33 Notes...

Page 34: ...34 Notes...

Page 35: ...Truck Master 2500 35 Notes...

Page 36: ...ough to simply produce a pump Products must be refined so the customer can concentrate on what they do best We therefore offer a wide range of standardised components that allow our customers to build...

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