Samson TROVIS 5757-3 Mounting And Operating Instructions Download Page 6

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EB 5757 EN

Safety instructions and measures

Personal protective equipment

No personal protective equipment is required for the direct handling of the electric actuator 
with process controller. Work on the valve on which the electric actuator is mounted may be 
necessary when mounting or removing the actuator from the valve.

 

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Observe the requirements for personal protective equipment specified in the valve docu

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mentation.

 

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Check with the plant operator for details on further protective equipment.

Revisions and other modifications

Revisions, conversions or other modifications to the product are not authorized by SAMSON. 
They are performed at the user's own risk and may lead to safety hazards, for example. Fur

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thermore, the product may no longer meet the requirements for its intended use.

Safety features

None

Warning against residual hazards

The electric actuator with process controller has a direct influence on the valve when it is 

mounted on the valve. To avoid personal injury or property damage, plant operators and 

operating personnel must prevent hazards that could be caused in the control valve by the 

process medium, the operating pressure, the signal pressure or by moving parts by taking 

appropriate precautions. They must observe all hazard statements, warning and caution 

notes in these mounting and operating instructions, especially for installation, start-up, and 
maintenance.

Responsibilities of the operator

The operator is responsible for proper operation and compliance with the safety regulations. 
Operators are obliged to provide these mounting and operating instructions as well as the 
referenced documents to the operating personnel and to instruct them in proper operation. 
Furthermore, operators must ensure that operating personnel or third persons are not ex-
posed to any danger.

Responsibilities of operating personnel

Operating personnel must read and understand these mounting and operating instructions as 

well as the referenced documents and observe the specified hazard statements, warning and 

caution notes. Furthermore, the operating personnel must be familiar with the applicable 
health, safety and accident prevention regulations and comply with them.

Summary of Contents for TROVIS 5757-3

Page 1: ...Translation of original instructions EB 5757 EN Firmware version 2 20 Edition September 2016 TROVIS 5757 3 Electric Actuator with Process Controller for domestic hot water heating...

Page 2: ...fter sales Service Department aftersalesservice samson de The mounting and operating instructions for the devices are included in the scope of delivery The latest documentation is available on our web...

Page 3: ...or 14 3 2 Accessories 14 3 3 Technical data 15 3 4 Dimensions in mm 16 4 Preparation 18 4 1 Unpacking 18 4 2 Transporting and lifting 18 4 2 1 Transporting 18 4 2 2 Lifting 18 4 3 Storage 18 5 Mountin...

Page 4: ...10 3 Customer setting 30 10 4 EU declaration of conformity 31 Firmware revisions Old New 1 0x 2 0x 2 1x Additional features Switching output see section 10 2 Data logging function u KH 5757 Command m...

Page 5: ...ing from the failure to use the de vice for its intended purpose or for damage caused by external forces or any other external factors Refer to the technical data for limits and fields of application...

Page 6: ...perty damage plant operators and operating personnel must prevent hazards that could be caused in the control valve by the process medium the operating pressure the signal pressure or by moving parts...

Page 7: ...gulations Referenced documentation The following documents apply in addition to these mounting and operating instructions Configuration manual u KH 5757 for TROVIS 5757 3 Electric Actuator with Proces...

Page 8: ...pen the back housing cover The electric actuators with process controllers are protected against dripping water fall ing at an angle IP 42 Avoid contact with spray water or water jets Risk of bursting...

Page 9: ...to excessively high tightening torques The connection of the electric actuator must be tightened with certain torques Excessive ly tightened torques lead to parts wearing out quicker Observe the spec...

Page 10: ...x Var ID xxxxxxx Serial no xxxx xxxxxx U 230 V f 50 Hz P 3 VA Made in Germany s 6 mm v 0 3 mm s Electric Actuator with Process Controller TROVIS 5757 3 F Thrust s Rated travel v Stroking speed U Power...

Page 11: ...w sensor can addition ally record the quantity of hot water being tapped An optimization function adapts the control to the changing network conditions In addition to the temperature sensor input the...

Page 12: ...red over the connected gear to the actuator stem 3 and used as the stroke The motor is switched off by torque dependent switches when an end po sition is reached or in case the motor is over loaded Th...

Page 13: ...rted EEPROM error in memory pen On Off 2 4 6 8 10 Time s Blinking pattern of the red LED Normal operation or memory pen in serted On Off Time s Restarting device after reset or torque dependent limit...

Page 14: ...vi sion 2 of the TROVIS 5757 3 Electric Ac tuator with Process Controller is required The TROVIS VIEW software can be down loaded free of charge from our website u www samson de at Services Software T...

Page 15: ...0 6 2 EN 61000 6 3 and EN 61326 Mounting position Any position except suspended Compliance Weight Approx 0 7 kg Inputs and outputs Binary input BI12 Set point switchover W1 and W2 see section 10 2 Bin...

Page 16: ...ow sensor with extension cable Order no 1400 9246 Measuring range 1 to 30 l min DN 10 PN 10 IP 54 Max medium temperature 70 C Extension cable length 2 m Sensor pocket including gasket for heat exchang...

Page 17: ...9 3 s in water 0 4 m s PN 16 Max medium temperature 90 C Sensor pocket including gasket for heat exchanger with G Order no 1400 9249 38 G G G G 35 G 65 Connecting piece including gasket for valve G Or...

Page 18: ...st mois ture and dirt Observe the permissible transportation temperature of 20 to 70 C 4 2 2 Lifting Due to the low service weight lifting equip ment is not required to lift the electric actua tor 4 3...

Page 19: ...ons of the valve 5 3 Electrical connections Risk of electric shock Upon installation of the electric cables you are required to observe the regulations concerning low voltage installations ac cording...

Page 20: ...ng the electric actuator The actuator is configured with the TROVIS VIEW software All the functions and parameters are listed in section 10 2 The configuration manual u KH 5757 can be found in the Hel...

Page 21: ...ration with Pt 1000 sensor and binary contact to determine the set point switching output L as pump output BE22 5V GND Pt Pt GND In2 In1 OG YE RD BN BK GN BN BU BK 230V 50Hz L N L Operation with Pt 10...

Page 22: ...G YE RD BN BK GN BN BU BK 230V 50Hz L N L Operation with Pt 1000 sensor and set point guided by current input switching output L as pump output 0 4 20mA 5V GND Pt Pt GND In2 In1 OG YE RD BN BK GN BN B...

Page 23: ...3 Operation 18 9 20 150 BK GN WH BN GN WH BN GN WH 50 PVC 3 x 0 5 mm 1 2 5 Wire end ferrule Plug connector Nameplate Cable tie Bushing Connection of water flow sensor WWS Fig 7 Connection of water flo...

Page 24: ...r Proceed as follows to return valves to SAMSON 1 Put the control valve out of operation and remove it from the pipeline See associat ed valve documentation 2 Remove the electric actuator from the val...

Page 25: ...m does not move through the whole range No or incorrect power supply con nected Check the power supply and connections The electric actuator with process controller does not perform the functions as r...

Page 26: ...e work or disassembly proceed as follows 1 Close the shut off valves upstream and downstream of the control valve to stop the process medium from flowing through the valve 2 Completely drain the pipel...

Page 27: ...t aftersalesservice samson de Addresses of SAMSON AG and its subsid iaries The addresses of SAMSON AG its subsid iaries representatives and service facilities worldwide can be found on the SAMSON webs...

Page 28: ...n 0 0 increasing increasing 1 increasing decreasing 05 Current input 0 0 Not active binary input 1 Active 06 Function of current input 0 0 Actual value 1 Set point 07 Measuring range of current input...

Page 29: ...WE Adjustment range 01 Set point W1 60 C 0 to 100 C 02 Set point W2 70 C 0 to 100 C 03 Lower measuring range value Xmin 0 C 50 to 90 C 04 Upper measuring range value Xmax 100 C 10 to 150 C 05 Upper l...

Page 30: ...WE Performed setting Adjustment range 01 1 01 60 C 0 to 100 C 02 1 02 70 C 0 to 100 C 03 1 03 0 C 50 to 90 C 04 0 04 100 C 10 to 150 C 05 0 05 95 C 0 to 100 C 06 0 06 5 C 0 to 20 C 07 0 07 0 6 0 1 to...

Page 31: ...EB 5757 EN 31 Appendix 10 4 EU declaration of conformity...

Page 32: ...2019 04 17 English SAMSON AKTIENGESELLSCHAFT Weism llerstra e 3 60314 Frankfurt am Main Germany Phone 49 69 4009 0 Fax 49 69 4009 1507 samson samson de www samson de EB 5757 EN...

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