Samson Pfeiffer BR 10a Series Operating Instructions Manual Download Page 4

 

 

 

4 of 9 

Specifications subject without notice 

Edition: November 2017

 

Operating instructions  BA 10a-02_EN 

 

 

 

Warning

 

Preventing misuse of the shut-off butterfly valve: 

 

It is especially important to make sure that the selected lining for wetted parts in the shut-off butterfly valve is 
suitable for the media used as well as the prevailing pressures and temperatures. 

Failure to follow these safety precautions may result in personal injury and can damage equipment 
installed in the pipeline. The manufacturer does not assume any final responsibility. 

 

Danger 

The valve should only be operated and serviced by personnel appropriately qualified for pressurized pipelines: 

Skilled staff in the sense of these operating instructions is persons who, as a result of their training, their 
knowledge and their experience, as well as their knowledge of the relevant standards, are able to judge the tasks 
assigned to them and are able to recognize possible dangers.

 

 

 

A gear mounted subsequently onto the valve must fit the shut-off butterfly valve properly and its final positions, especially 
the open position, need to be correctly adjusted.  

 

Make sure that the pipeline and control equipment have been installed correctly and are checked at regular intervals. The 
valve body wall thickness must be designed to take into account an additional load Fz in the usual order 

(Fz = π/4•DN²•PS) for a correctly sized pipeline. 

 

The valve needs to be connected correctly to the pipeline and to the control equipment. 

 

Make sure the usual flow velocities are not exceeded in continuous service in this pipeline. Exceptional operating 
conditions such as oscillations, water hammering, cavitation and large proportions of solid matter in the process medium, 
especially abrasive, must be clarified beforehand with the manufacturer. 

 

Warning 

We recommend to 

open

 and 

close

 the valve regularly. Depending on the valve model, we recommend opening 

and closing the valve at least once a year. 
Depending on how long the valve remains in one position, breakaway and operating torques may differ 
considerably than those specified in the data sheet.

 

 

Attention

 

For double eccentric valves:

 

Make sure, that the butterfly disc is always operated within a range of between 0° - 90°. Turning the butterfly valve 
over 0° leads to irreparable damage to the sealing ring e.g. sealing strip, this must therefore be avoided. 

 

 

Shut-off butterfly valves that are operated at temperatures greater than +50°C or lower than -20°C must be protected, 
together with the pipeline connections, against being touched. 

 

2.3 

Particular hazards  

 

Danger 

Prior to unscrewing the bonnet or removing the shut-off butterfly valve from the pipeline, relieve pressure entirely 
in the pipeline to ensure the process medium cannot escape uncontrollably from the pipeline. 

 

Warning 

Should it be necessary to remove a shut-off butterfly valve from the pipeline, process medium may escape from 
the pipe or out of the shut-off butterfly valve. In the case of process media that can damage health or are 
dangerous, drain the pipeline completely before removing the shut-off butterfly valve from the pipeline.  
Take special care concerning any remaining media that may still be in the pipeline or have collected in the cavities 
of the valve.  

 

Warning 

Only unscrew or loosen any screws or bolts connecting the body parts after the valve has been removed from the 
pipeline. Tighten the screws on reassembly with a torque wrench according to repair instructions <

EB10a

 or 

EB10e

>. 

 

Warning

 

For shut-off butterfly valves intended for dead-end service: 

During standard operation, in particular, with gases or hot and/or dangerous media, mount a blank flange at the 
free end connection or ensure that the shut-off butterfly valve is properly protected against unauthorized 
operation. 

 

Warning

 

If a shut-off butterfly valve used for dead-end service must be opened in a pressurized pipeline, special care must 
be taken to ensure that any process media escaping under pressure do not cause any damage.   
Take into consideration that in most cases the process medium is a dangerous substance!  

Summary of Contents for Pfeiffer BR 10a Series

Page 1: ...ed standards EN 593 AD2000 Regulations Product standard for butterfly valves Regulations for pressurized valve body parts Type designation and technical features Pfeiffer data sheets TB10a and TB10e NOTE This Manufacturer s Declaration applies to all valve types listed in this catalogue Applied conformity assessment procedure Conforming to Annex III of the Pressure Equipment Directive 2014 68 EU M...

Page 2: ...ntended use 3 2 Safety instructions 3 2 1 General safety instructions 3 2 2 Safety instructions for the operator 3 2 3 Particular hazards 4 2 4 Designation of the shut off butterfly valve 5 3 Transport and storage 5 4 Installation in the pipeline 6 4 1 General 6 4 2 Installation instructions 6 5 Pressure check in pipeline section 7 6 Standard operation and maintenance 8 7 Troubleshooting 8 8 Furth...

Page 3: ...4 34 EU Note Pfeiffer valves do not have their own potential ignition source according to the risk assessment in the rare incident of an operating fault in accordance with DIN EN 13463 1 and therefore do not fall within the scope of the Directive 2014 34 EU Relating to this directive CE marking is not permissible The integration of valves into the equipotential bonding of a plant applies to all me...

Page 4: ...t once a year Depending on how long the valve remains in one position breakaway and operating torques may differ considerably than those specified in the data sheet Attention For double eccentric valves Make sure that the butterfly disc is always operated within a range of between 0 90 Turning the butterfly valve over 0 leads to irreparable damage to the sealing ring e g sealing strip this must th...

Page 5: ...rection of flow Note see note in section 4 2 Installation instructions Table 1 Designation of the butterfly valve Keep the labeling on the valve body and on the nameplate to ensure that the valve can be identified at all times 3 Transport and storage Shut off butterfly valves with linings must be carefully handled transported and stored Store the valve with its protective packing and or with its p...

Page 6: ...gned to be used as step ladders Do not apply any weight load to the gears This can damage or destroy the shut off butterfly valve Warning Gears that weigh more than the shut off butterfly valve Support any gears which due to its size and or mounting situation would otherwise cause the valve to bend under the load 4 2 Installation instructions Note Lined surfaces of the valve must be specially prot...

Page 7: ...corresponds with the direction of flow in the pipeline Note In special cases it may be necessary for the valve to be tightly shut against the direction of flow The installation in such special cases must be determined by the operator of the pipeline e g to protect a pump On inserting the valve and flange gaskets into a ready mounted pipeline keep a certain clearance between the pipeline ends to en...

Page 8: ...e shut off butterfly valve from the BR10e Series with an additional packing can be fitted with a leak off connection e g at the valve neck on request This allows you to check whether the packing is leaking If a valve leaks proceed as described in section 7 Troubleshooting 7 Troubleshooting Observe the safety instructions listed in section 2 on troubleshooting Warning To remove a valve from a pipel...

Page 9: ...ion Only use original parts from Pfeiffer Note 2 If after removing the valve from the pipeline it is found that the PTFE PFA lining is not sufficiently resistant to the process medium select parts made of a suitable material Leak at the shaft If it must be repaired replace the shaft observing section 2 3 Particular hazards Contact Pfeiffer for spare parts and necessary instructions Malfunction If ...

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