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EB 31a_EN

December 2022 edition
Subject to technical changes

Safety instructions and safety measures

1  

Safety instructions and safety measures

Intended use

The PFEIFFER-rotary actuator BR

|

31a Edition

|

2010 is intended 

for the actuation of an installed control valve, ball valve or other 
actuation with a rotating throttle housing. Together with the valve, 
the rotary actuator is used to cut off 

fl

 uid, gaseous or vaporous 

media in pipes. The rotary actuator is suitable for control tasks or 
ON/OFF operation. The rotary actuator can be used in process 
technology and industrial plants.

The rotary actuator is designed for precisely de

fi

 ned conditions 

(e.g. signal pressure, torque, opening angle, direction of turning 
and action). Therefore the operator must make sure that the rota-
ry actuator is only used when the conditions of use comply with 
the design criteria de

fi

 ned in the order. If the operator would like 

to use the actuator in other applications or environments, they 
must contact PFEIFFER.

PFEIFFER shall not be held liable for damage that result from 
non-compliance with the intended use, as well as for damage 
that results from external forces or external in

fl

 uences.

 

Ö

Limits of use, areas of use and possible uses can be found in 
the technical data and on the type plate.

Reasonably foreseeable erroneous use and unintended use

The rotary actuator is not suited for the following areas of use:

 

Use outside of the technical data and the limits de

fi

 ned by the 

design.

 

Use outside of the limited de

fi

 ned by the attachments installed 

on the rotary actuator.

 

Use in a corrosive environment with unsuitable protection.

Furthermore, the following activities are considered unintended 
use:

 

Use of third-party spare parts.

 

Disassembly of individual spring cartridges.

 

Performance of maintenance and repair work that is not de-
scribed.

Quali

fi

 cation of operating personnel

The rotary actuator may only be disassembled, dismantled, as-
sembled and commissioned by specialist personnel who are fa-
miliar with the assembly, commissioning and operation of this 
product.

 

Specialist personnel in terms of this installation and operating 
manual are persons who, on the basis of their vocational ed-
ucation, knowledge and experience and knowledge of the 
relevant standards, are capable of evaluating the assigned 
tasks and identifying possible hazards.

Personal protective equipment

PFEIFFER recommends the following protective equipment when 
handling the pneumatic rotary actuator BR

|

31a:

 

Protective gloves and safety shoes during assembly and dis-
assembly of the actuator.

 

Eye protection and hearing protection when operating the ro-
tary actuator.

 

Ö

Request additional protective equipment from the plant oper-
ator.

Changes and other modi

fi

 cations

Changes, conversions and other modi

fi

 cations to the product are 

not permitted without consulting PFEIFFER. Non-compliance in-
validates the product guarantee. PFEIFFER shall not be held liable 
for any resulting property damage or personal injury.

Protective devices

On their own, PFEIFFER pneumatic rotary actuators do not have 
any particular protective devices.

In the case of a power supply failure, the rotary actuator auto-
matically switches to a certain fail-safe position.

 

The fail-safe position corresponds to the direction of action 
and is indicated on the type plate of PFEIFFER rotary actua-
tors, see chapter “2.1 Type plate of the actuator”.

Warning of residual risks

To prevent personal injury or property damage, the operator and 
operating personnel must use suitable measures to prevent the 
hazards that can result from the signal pressure, tension energy 
of the springs and moving parts of the rotary actuator.

 

Therefore, the operator and operating personnel must ob-
serve all the hazard information, warning information and 
information in this installation and operating manual.

Obligation of the operator to exercise diligence

The operator is responsible for proper operation as well as com-
pliance with the safety regulations.

 

The operator is responsible for providing operating personnel 
with this installation and operating manual as well as the ap-
plicable documents and to provide instructions on proper op-
eration.

 

Furthermore, the operator must ensure that operating person-
nel and third parties are not endangered.

 

It is not the responsibility of PFEIFFER and therefore when us-
ing the rotary actuator make sure that the rotary actuator is 
only used as intended as described in this chapter.

 

These instructions do not replace the safety and work instruc-
tions provided by the operator. In the case of con

fl

 icts be-

tween these instructions and the procedure de

fi

 ned by the op-

erator, the differences shall be clari

fi

 ed in writing between an 

authorised representative of the operator and an authorised 
representative of PFEIFFER.

Summary of Contents for EB 31a

Page 1: ...2005 0 Fax 02152 1580 sales pfeiffer de samsongroup com www pfeiffer armaturen com MOUNTING AND OPERATING INSTRUCTIONS EB 31a Translation of the original manual Pneumatic rotary actuator Edition 2010...

Page 2: ...fe and correct use read this EB carefully prior to use and keep it for later reference In the case of questions that go beyond the scope of this EB please contact the After Sales Service at PFEIFFER C...

Page 3: ...ail safe position 3 2 3 6 Actuation 3 2 3 7 Attachments 3 2 3 8 Control pressure 3 2 3 9 Operating media 3 2 3 10 Operating temperature 3 4 3 11 Lubrication 3 4 3 12 Coating and corrosion protection 3...

Page 4: ...ce and conversion work 9 1 9 3 Assembling the valve after maintenance and conversion work 9 2 9 4 Maintenance work 9 2 9 5 Conversion work 9 2 9 6 Ordering spare parts and consumables 9 5 10 Decommiss...

Page 5: ...ts for rotary actuator DAP SRP 00030 rotation angle 0 to 90 15 5 15 2 3 Spare parts for rotary actuator DAP SRP 00060 to 02000 rotation angle 0 to 90 15 6 15 2 4 Spare parts for rotary actuator DAP SR...

Page 6: ...EB 31a_EN December 2022 edition Subject to technical changes Content...

Page 7: ...assigned tasks and identifying possible hazards Personal protective equipment PFEIFFER recommends the following protective equipment when handling the pneumatic rotary actuator BR 31a Protective glov...

Page 8: ...r of crushing due to moving parts The rotary actuator contains moving parts actuator stem switching shaft etc that can lead to crushing if reaching into it Do not reach into or under the switching sha...

Page 9: ...s must be tightened with specific torques Excessively tightened components are subject to increased wear Components that are not sufficiently tightened can cause the components to release see Chapter...

Page 10: ...1 4 EB 31a_EN December 2022 edition Subject to technical changes Safety instructions and safety measures...

Page 11: ...n operating temperature and connection type are specified by the actuator designation The type plate is glued onto the actuator housing The type plate contains all data required for device identificat...

Page 12: ...e 7 Actuator function single acting double acting 8 Direction of action CW Clockwise spring closes CCW Counterclockwise spring opens 9 Schematic representation Rotation direction to springs and air co...

Page 13: ...y actuator for 180 see data sheet DB 31a 12 3 position actuator see data sheet DB 31a 09 Rotary actuator with hydraulic damping see data sheet DB 31a 05 Rotary actuator with spring centred mid positio...

Page 14: ...media must not exceed 30 m Info The standard version of the BR 31a rotary actuator is installed along the valve flow direction When actuated at port 2 the shaft rotates counterclockwise from the start...

Page 15: ...Adjusting screw 17 Spring cartridge 3 Lock nut 18 Retaining ring 4 Washer 19 Position indicator 5 Bearing piston back 20 Shaft seal bottom 6 Shaft bearing bushing top 21 Shaft seal top 7 Shaft bearin...

Page 16: ...l weather conditions The corrosion resistance of the different types of coatings is described on the data sheet Before mounting the actuator in a corrosive environment make sure that the selected type...

Page 17: ...mbly see Figure 3 3 Figure 3 7 Figure 3 8 Figure 3 9 Figure 3 10 and Figure 3 11 Figure 3 9 Shaft end Info Assembling the piston o ring 16 Fit the piston bearing 5 and piston bearing 15 Grease the bea...

Page 18: ...springs Assemble the end cap and maintain a constant distance A B between the rotary actuator housing and the housing interface see Figure 3 15 Observe the installation sequence see Figure 3 16 Note...

Page 19: ...version after 2006 see Figure 3 3 and Figure 3 17 Both adjusting screws 2 can only be inserted from the inside of the actuator Carry out the assembly of the adjusting screws before Chapter 3 14 2 Cam...

Page 20: ...e position Observe the tightening torque for the lock nut see Table 15 2 in Chapter 15 1 1 Tightening torques 3 14 7 Mounting the position indicator see Figure 3 3 and Figure 3 18 Figure 3 20 Assembli...

Page 21: ...or due to improper fastening of the sling The screwed in eyebolts on PFEIFFER rotary actuators are used only for actuator assembling and disassembling as well as for lifting the actuator without the v...

Page 22: ...mber 2022 edition Subject to technical changes Shipment and on site transport Figure 4 1 Lifting points on the actuator up to DAP SRP 1200 Figure 4 2 Lifting points on the actuator from DAP SRP 2000 F...

Page 23: ...y Check if the load lifting equipment holds Move the actuator at a constant speed to the assembly site Assemble the actuator on the valve see Chapter 15 5 Tightening torques on the ISO connection Afte...

Page 24: ...000 251 8x M16x70 M16 700 1 SRP weight with 6 springs 2 Additional weight Lifting the complete valve Case 1 recommended solution Figure 4 6 Lifting points for a complete valve Table 4 4 Maximum load t...

Page 25: ...proper handling of the valve or additional loads 4 4 Storing the actuator Damage to the actuator due to improper storage Comply with the storage conditions Avoid long storage periods In the case of de...

Page 26: ...4 6 EB 31a_EN December 2022 edition Subject to technical changes Shipment and on site transport...

Page 27: ...o the compressed springs Furthermore improper disassembly of the spring car tridge can lead to serious injuries Opening of the rotary actuator only according to the instruc tions see Chapter 11 1 Rele...

Page 28: ...y aligned with each other All information necessary to assemble the actuator correctly and safely on the valve e g dimensions torque air volume end position adjustment response time operating temperat...

Page 29: ...te control systems see Figure 5 3 Assembly and operating instructions see the documentation from the control and signalling device manufacturer Assembling a solenoid valve Before fastening a solenoid...

Page 30: ...rd direction of rotation Figure 5 6 Air supply 2 Figure 5 7 Loss of pressure Supply air to port 2 moves the pistons in the direction of the end positions the springs are compressed see Fig ure 5 6 Air...

Page 31: ...no longer correct This concerns for exam ple the direction of action and the schematic representation of the direction of action and actuator function Immediately replace the signs or adhesives with i...

Page 32: ...6 2 EB 31a_EN December 2022 edition Subject to technical changes Start up...

Page 33: ...tuator type plate is no longer correct This concerns for exam ple the direction of action and the schematic representation of the direction of action and actuator function Immediately replace the sign...

Page 34: ...7 2 EB 31a_EN December 2022 edition Subject to technical changes Operation...

Page 35: ...measures For the recommended lubricant see Chapter 15 1 2 Lubricant For the required repair instructions see Chapter 12 Repairs Worn components Repairs are necessary Disassemble the rotary actuator s...

Page 36: ...pressure too low Check the control system Ensure a correct supply pressure Supply line blocked crushed or leaky Check the pipes and fittings Remove foreign matter damaged components Leakage in the ro...

Page 37: ...correct This concerns for exam ple the direction of action and the schematic representation of the direction of action and actuator function Immediately replace the signs or adhesives with incorrect...

Page 38: ...ter 3 Design and principle of operation Move the actuator to the fail safe position so that the springs are released Remove the screw 24 Remove the position indicator 19 from the end of the shaft and...

Page 39: ...s are tensioned when the springs are compressed If after unscrewing the screws 13 with the number of rotations specified in Table 9 1 force is still applied on the end caps 23 and 23 the spring cartri...

Page 40: ...the compressed springs Assemble the end cap and maintain a constant distance A B between the rotary actuator housing and the housing interface see Figure 9 10 Observe the installation sequence see Fi...

Page 41: ...about spare parts lubricants and tools can be received from the After Sales Service at PFEIFFER Spare parts Information on spare parts can be found in Chapter 15 2 Wear parts and spare parts Lubricant...

Page 42: ...9 6 EB 31a_EN December 2022 edition Subject to technical changes Servicing...

Page 43: ...ar the actuator wear eye and hearing pro tection Danger of crushing due to moving actuator and switching shaft Before working on the actuator interrupt and lock pneumatic energy and the control signal...

Page 44: ...10 2 EB 31a_EN December 2022 edition Subject to technical changes Decommissioning...

Page 45: ...t the actuator Do not allow the jamming of objects to hinder the operation of the actuator and switching shaft If the actuator and switching shaft are blocked e g due to seizure if not actuated for a...

Page 46: ...ator Figure 11 3 Disassembling the valve Table 11 2 Components for valve disassembly Pos Designation A Rotary actuator B Valve C Console D Coupling Disassemble the rotary actuator A from the valve B a...

Page 47: ...ctive components can be reached and replaced 12 1 1 Removing the position indicator see Figure 12 3 and Figure 12 1 Figure 12 1 Disassembling the position indicator Remove the screw 24 Remove the posi...

Page 48: ...e 3 Lock nut 18 Retaining ring 4 Washer 19 Position indicator 5 Bearing piston back 20 Shaft seal bottom 6 Shaft bearing bushing top 21 Shaft seal top 7 Shaft bearing bushing bottom 22 End cap right 8...

Page 49: ...Figure 12 4 Disassembling the end cap screws WARNING Figure 12 5 Disassembling the end cap Release the spring compression Unscrew each end cap screw 13 one rotation each according to the order shown...

Page 50: ...ply air Number of actuations year month week or day VDI VDE bracket PFEIFFER recommends documenting the following contamination data in the form FM 8 7 6 Declaration regarding the contami nation of PF...

Page 51: ...r 2022 edition Subject to technical changes Disposal 13 Disposal For disposal observe the local national and international regulations Do not dispose of old components lubricant and hazardous material...

Page 52: ...13 2 EB 31a_EN December 2022 edition Subject to technical changes Disposal...

Page 53: ...re available on the following page Declaration of conformity in compliance with the EU Machinery Directive 2006 42 EU see page 14 2 Declaration of conformity in compliance with the ATEX Directive 2014...

Page 54: ...14 2 EB 31a_EN December 2022 edition Subject to technical changes Certificates...

Page 55: ...14 3 EB 31a_EN December 2022 edition Subject to technical changes Certificates...

Page 56: ...14 4 EB 31a_EN December 2022 edition Subject to technical changes Certificates...

Page 57: ...4 36 00450 00600 M12 60 64 00900 01200 M14 96 102 02000 M16 150 160 03000 M14 96 102 04000 M16 150 160 05000 10000 Table 15 2 Tightening torques for nuts 4 for the adjusting screws 2 Rotary actuator D...

Page 58: ...90 410 Table 15 6 Tightening torques on the accessory connection Rotary actuator DAP SRP Accessory con nection Thread Tightening torque in Nm 00015 AA1 M5 4 5 00030 00060 00100 00150 00220 AA2 M5 4 5...

Page 59: ...9 6 00900 52 24 24 19 8 01200 58 30 30 22 10 02000 68 30 30 24 10 03000 80 36 36 22 12 04000 85 46 46 24 17 05000 90 46 46 24 17 10000 102 24 60 Inbus 14 24 15 2 Spare and wear parts PFEIFFER recommen...

Page 60: ...ew end cap Stainless steel 14 1 2 3 2 End cap seal M NBR 15 1 2 2 Bearing piston head POM 16 1 2 3 2 O ring M NBR 17a 4 2 to 6 Spring Si Cr epoxy coated spring steel alloy 17b 4 Spring 17c 4 Spring 18...

Page 61: ...steel 11 1 2 3 2 Seal M NBR 12 2 Piston guide PA66 GF 13 8 Screw end cap Stainless steel 14 1 2 3 2 End cap seal M NBR 15 1 2 2 Bearing piston head POM 16 1 2 3 2 O ring M NBR 17 4 2 to 6 Spring cartr...

Page 62: ...2 Piston guide PA66 GF 13 8 Screw end cap Stainless steel 14 1 2 3 2 End cap seal M NBR 15 1 2 2 Bearing piston head POM 16 1 2 3 2 O ring M NBR 17 5 to 12 Spring cartridge Si Cr epoxy coated spring s...

Page 63: ...2 2 Piston guide PA66 GF 13 8 Screw end cap Stainless steel 14 1 2 3 2 End cap seal M NBR 15 1 2 2 Bearing piston head POM 16 1 2 3 2 O ring M NBR 17 5 to 12 Spring cartridge Si Cr epoxy coated spring...

Page 64: ...12 2 Piston guide PA66 GF 13 16 Screw end cap Stainless steel 14 1 2 3 2 End cap seal M NBR 15 1 2 2 Bearing piston head POM 16 1 2 3 2 O ring M NBR 17 5 to 12 Spring cartridge Si Cr epoxy coated spr...

Page 65: ...12 2 Piston guide PA66 GF 13 16 Screw end cap Stainless steel 14 1 2 3 2 End cap seal M NBR 15 1 2 2 Bearing piston head POM 16 1 2 3 2 O ring M NBR 17 5 to 12 Spring cartridge Si Cr epoxy coated spr...

Page 66: ...15 16 Springs Springs Edition 2010 Module Green or natu ral coloured Springs only for DAP SRP 00015 Figure 15 15 DAP SRP spring Figure 15 16 DAP SRP 00015 spring 15 3 Service For maintenance and repa...

Page 67: ...EB 31a_EN December 2022 edition Subject to technical changes...

Page 68: ...2 edition Subject to technical changes PFEIFFER Chemie Armaturenbau GmbH Hooghe Weg 41 47906 Kempen Germany Phone 49 2152 2005 0 Fax 49 2152 1580 E Mail sales pfeiffer de samsongroup com Internet www...

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