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3-1

EB 20b_EN

February 2022 edition
Subject to technical changes

Design and principle of operation

Design and principle of operation

Function and principle of operation

The media can 

fl

 ow in both directions through the BR 20b ball 

valve with full passage. 

The ball (3) with its cylindrical passage is swivel-mounted around 
the switching shaft. The ball swivel angle in

fl

 uences the 

fl

 ow 

through the area freed between the body and the ball channel. 
When the ball valve is open, the full cross section is freed.

The ball (3), in the PFA lined body, is sealed by replaceable seal 
rings (4). 

The switching shaft is sealed by PTFE V-ring packing (5). The 
spring washers (8) located above the packing provide the preten-
sioning.

The switching shaft that leads outside is 

fi

 t up to DN 100/NPS4 

with a hand lever. Optionally, a pneumatic rotary actuator or a 
manual gear can be installed. 

The ball valve can also be used for control purposes 

see the data 

sheet 

DB 20a-kd.

Fail-safe position

Depending on the mounting of the pneumatic rotary actuator, the 
ball valve has two fail-safe positions that are activated when the 
pressure is released as well when the supply air fails:

 

Ball valve with fail-close actuator [FC]:

Upon air failure, the ball valve is closed. The ball valve opens 
when the signal pressure increases, acting against the force 
of the springs.

 

Ball valve with fail-open actuator [FO]:

Upon air failure, the ball valve is opened. The ball valve clos-
es when the signal pressure increases, acting against the 
force of the springs.

Changing the fail-safe position

The fail-safe position of the actuator can be reversed if required, 
for this purpose see the installation and operating instructions for 
the respective pneumatic actuator.

Operating elements and functions

The BR 20b ball valve can be selected in the following versions:

 

With a hand lever (DN 15 up to 100 or NPS1 up to 4).

 

With a manual gear.

 

With PFEIFFER rotary actuator BR 31a.

 

With rotary actuators from other manufacturers (for details 
see the respective data sheet).

3.1 Variants

 

Body made of other materials, e.g. 1.4571

Info

 

Use as a control ball valve with calibrated seat ring 
(

DN 100)

 

PFA-conductive lining

 

Stainless steel heat pack

 

Various ball and seal ring materials

 

FDA-compliant sealing material

 

Two-part ball/switching shaft

 

Customer-adapted versions

3.2 Additional 

fi

 ttings

Strainer

PFEIFFER recommends installing a strainer in front of the ball 
valve. A strainer prevents the solid content in the medium from 
damaging the ball valve.

Bypass and shut-off valve

PFEIFFER recommends installing a shut-off valve in front of the 
strainer as well as behind the ball valve and to create a bypass. 
By means of the bypass, the entire plant does not have to be de-
commissioned during maintenance and repair work on the ball 
valve.

Insulation

The ball valves can be insulated to reduce the passage of heat 
energy. If necessary, observe the notes in Chapter “5.4 Installing 
the ball valve in the pipe”.

Grip protection

In the case of conditions of use that require a high level of safety 
(e. g. if the ball valve is freely accessible to untrained specialist 
personnel), PFEIFFER offers a safety guard to prevent the risk of 
crushing due to moving parts (actuator- and switching shaft).

The risk assessment of the plant by the operator will indicate if 
the installation of this protective device is required for the safe 
operation of the ball valve in the plant.

3.3 Attachments

The following accessories are available for the ball valve either 
individually or in combinations:

 

Locking device

 

Switching shaft extension (100 mm standard)

 

Pneumatic or electric rotary actuator

 

Positioner (with the control ball valve option)

 

Limit switch

 

Solenoid valves

 

Filter - reducing station

 

Control ball valve with calibrated seat ring

Other additional equipment is possible according to speci

fi

 ca-

tions on request.

Summary of Contents for EB 20b

Page 1: ...ny Phone 49 2152 2005 0 Fax 49 2152 1580 sales pfeiffer de samsongroup com www pfeiffer armaturen com MOUNTING AND OPERATING INSTRUCTIONS EB 20b Translation of the original manual Ball valve BR 20b DI...

Page 2: ...safe and correct use read this EB carefully prior to use and keep it for later reference In the case of questions that go beyond the scope of this EB please contact the After Sales Service at PFEIFFE...

Page 3: ...valve DN 25 100 3 4 3 5 3 Assembly of the DIN ball valve DN 150 200 3 5 3 5 4 Assembly of the ANSI ball valve 3 7 4 Shipment and on site transport 4 1 4 1 Accepting delivery 4 1 4 2 Unpacking the ball...

Page 4: ...00 12 1 12 2 Replacing the V ring packing in the case of a DIN ball valve DN 150 200 12 1 12 3 Replacing the V ring packing in the case of a ANSI ball valve 12 1 12 4 Replacing the seal ring of the ba...

Page 5: ...rsonnel The ball valve may only be disassembled dismantled assembled and commissioned by qualified specialist personnel trained in pressurised pipes who are familiar with the assembly commis sioning a...

Page 6: ...parts in po tentially explosive areas Ball valves with plastic lining PFA PTFE EPDM etc through which chargeable media flows during operation must be provided with an electrostatically dissipative pla...

Page 7: ...raying medium can cause hazards It must be kept in mind that the media is usu ally hazardous A blind flange must be assembled on the free connecting pieces or the ball valve must be secured against un...

Page 8: ...ve due to unsuitable tools Unsuitable tools can damage the ball valve Suitable tools are required to work on the ball valve see Chapter 15 1 3 Tools Damage to the ball valve due to unsuitable lubrican...

Page 9: ...ng pressure PS and number value 7 Test pressure PT and number value The test pressure must be observed depending on the device 8 Manufacturer number from 2018 e g 381234 001 001 38 1234 001 001 Valve...

Page 10: ...for DN 15 25 and NPS 1 Figure 2 2 Type plate 82149ae for DN 40 200 and NPS1 8 2 1 2 Actuator type plate See the corresponding actuator documentation 2 2 Material marking The ball valves are marked on...

Page 11: ...With a hand lever DN 15 up to 100 or NPS1 up to 4 With a manual gear With PFEIFFER rotary actuator BR 31a With rotary actuators from other manufacturers for details see the respective data sheet 3 1...

Page 12: ...an even and clean work surface so that the inside of the ball valve is easy to reach Insert the seal rings 4a and 4b in the body halves 1 and 2 Info NOTE Info The seal rings may not be installed witho...

Page 13: ...DIN version DN 15 100 Table 3 1 Parts list of the ball valve in the DIN version DN 15 100 Pos Designation Pos Designation 1 Main body with lining 9 Screw 2 Body with lining 10 Screw stud bolt 3 Ball...

Page 14: ...ly of the ball valve Info Info Info Info Info Preassembly of the ball valve with the two part ball switching shaft Insert the switching shaft 20 tilted into the packing space Insert the ball 3 such th...

Page 15: ...ble please contact PFEIFFER Info Info Info Info Place the V ring packing 5 in the PTFE bushing 17 The ar rangement and quantity of the V rings can be found on the drawing see Figure 3 2 Push the bushi...

Page 16: ...N 150 200 Table 3 2 Parts list of the ball valve in the DIN version DN 150 200 Pos Designation Pos Designation 1 Body with lining 10 Screw stud bolt 2 Body with lining 11 Nut 3 Ball with coating 12 Wa...

Page 17: ...de an optimal seal Info NOTE Info Info Info 3 5 4 Assembly of the ANSI ball valve 3 5 4 1 Assembly of the body halves Place both body halves 1 and 2 with the flange facing downward on an even and clea...

Page 18: ...ersion Table 3 3 Parts list of the ball valve in the ANSI version Pos Designation Pos Designation 1 Main body with lining 10 Screw stud bolt 2 Body with lining 11 Nut 3 Ball with coating 12 Washer 4 S...

Page 19: ...und on the drawing see Figure 3 3 Place the centring ring 18 on the spring washer s 16 Insert the set of spring washers 8 in the centring ring until reaching the bottom ring of the V ring packing The...

Page 20: ...3 10 EB 20b_EN February 2022 edition Subject to technical changes Design and principle of operation...

Page 21: ...d approved lifting equipment and load lifting equip ment whose lifting capacity corresponds at least to the weight of the ball valve including the actuator Take the weights from the respective data sh...

Page 22: ...shown in the schematic drawing serve as examples for most valve variants On site the conditions for lifting and transporting the valve can change how ever The operator makes sure that the valve is li...

Page 23: ...nger storage period In the case of storage prior to installation the ball valve should normally be stored in a closed room where it is pro tected against harmful influences such as impacts dirt or moi...

Page 24: ...4 4 EB 20b_EN February 2022 edition Subject to technical changes Shipment and on site transport...

Page 25: ...on of a suitable support or mounting for the installed ball valve as well as the pipe Venting Vents are screwed into the exhaust air connections of pneumatic and electropneumatic devices to ensure tha...

Page 26: ...e ball valve can be used in both directions if a direction ar row is not applied Danger due to exceeding the limits of use Exceeding the limits of use can pose a danger to the user and cause damage to...

Page 27: ...mation of the pipes Screw the pipe together with the ball valve without tension After installing the ball valve open it slowly in the pipe Damage to the ball valve due to a sudden pressure increase an...

Page 28: ...pipe section The pressure test was already performed on the ball valves by PFEIFFER Observe the following for the pressure test of a pipe section with installed ball valves First carefully rinse newl...

Page 29: ...ing the blockage see the corresponding actuator docu mentation Prior to disassembly of the actuator bring the ball valve into the fail safe position Danger of injury due to escaping exhaust air During...

Page 30: ...6 2 EB 20b_EN February 2022 edition Subject to technical changes Start up...

Page 31: ...alve exhaust air can escape for example from the ac tuator Wear eye protection when working near the valve Observe the following points during operation The PFA plastic sealing surfaces tend to flow A...

Page 32: ...7 2 EB 20b_EN February 2022 edition Subject to technical changes Operation...

Page 33: ...seals If the seals are damaged replace them Leaks in the body parts The body section connection loosened Retighten the flange connection with the respective tightening torque see Table 15 1 in Chapter...

Page 34: ...ot listed in the table contact the After Sales Service at PFEIFFER Spare parts must be ordered indicating all the data according to the valve marking Only original parts from PFEIFFER Che mie Armature...

Page 35: ...he medium properties cause injuries e g scalding chemical burns Wear protective garments protective gloves and eye protec tion Do not loosen the screw of the optional test connection while the ball va...

Page 36: ...e the cause and remedy it see Chapter 8 Malfunctions Check pipe connections and seals of the ball valve and actu ator for leaks Regular maintenance work on the ball valve is not necessary but when che...

Page 37: ...e release the residual energy of the actuator spring tension before re leasing the blockage see the corresponding actuator docu mentation Prior to disassembly of the actuator bring the ball valve into...

Page 38: ...10 2 EB 20b_EN February 2022 edition Subject to technical changes Decommissioning...

Page 39: ...When working on the ball valve residual medium can escape and depending on the medium properties cause injuries e g scalding chemical burns Wear protective garments protective gloves and eye protec t...

Page 40: ...11 2 EB 20b_EN February 2022 edition Subject to technical changes Removal...

Page 41: ...r 3 5 1 and 3 5 2 NOTE Info 12 2 Replacing the V ring packing in the case of a DIN ball valve DN 150 200 If a leak is found in the stuffing box 6 the PTFE rings of the V ring packing 5 could be defect...

Page 42: ...12 2 EB 20b_EN February 2022 edition Subject to technical changes Repairs Figure 12 1 BR 20b ball valve...

Page 43: ...Bench range of the actuator Number of actuations year month week or day Installation drawing if available Completed declaration regarding contamination This form is available at www pfeiffer armaturen...

Page 44: ...12 4 EB 20b_EN February 2022 edition Subject to technical changes Repairs...

Page 45: ...y 2022 edition Subject to technical changes Disposal 13 Disposal For disposal observe the local national and international regulations Do not dispose of old components lubricant and hazardous material...

Page 46: ...13 2 EB 20b_EN February 2022 edition Subject to technical changes Disposal...

Page 47: ...re Equipment Directive 2014 68 EU for manually operated valves see page 14 3 Declaration of conformity for completed machinery accord ing to Machinery Directive 2006 42 EC for the ball valve with actu...

Page 48: ...14 2 EB 20b_EN February 2022 edition Subject to technical changes Certificates...

Page 49: ...14 3 EB 20b_EN February 2022 edition Subject to technical changes Certificates...

Page 50: ...14 4 EB 20b_EN February 2022 edition Subject to technical changes Certificates...

Page 51: ...14 5 EB 20b_EN February 2022 edition Subject to technical changes Certificates...

Page 52: ...14 6 EB 20b_EN February 2022 edition Subject to technical changes Certificates...

Page 53: ...Nm DN 50 NPS2 1 to 7 30 Nm 8 and 9 40 Nm DN 80 NPS3 1 to 13 35 Nm 14 and 15 40 Nm DN 100 NPS4 1 to 14 35 Nm 15 and 16 45 Nm DN 150 NPS6 1 to 12 40 Nm 13 and 14 45 Nm DN 200 NPS8 1 to 14 50 Nm 15 and...

Page 54: ...carbon TM 15 1 3 Tools Suitable tools are required to work on the ball valve Unsuitable tools can damage the ball valve 15 2 Spare parts PFEIFFER recommends spare part sets for Commissioning and for 2...

Page 55: ...the DIN version DN 15 Pos Designation Material In the spare parts set for commissioning In the spare parts for 2 year operation 1 Body with lining EN JS 1049 PTFE 2 Body with lining EN JS 1049 PTFE 3...

Page 56: ...version DN 25 100 Pos Designation Material In the spare parts set for commissioning In the spare parts for 2 year operation 1 Main body with lining EN JS 1049 PFA 2 Side body with lining EN JS 1049 PF...

Page 57: ...rial In the spare parts set for commissioning In the spare parts for 2 year operation 1 Body with lining EN JS 1049 PFA 2 Body with lining EN JS 1049 PFA 3 Ball with coating 1 4313 PFA 4 Seat ring PTF...

Page 58: ...n the spare parts set for commissioning In the spare parts for 2 year operation 1 Body with lining EN JS 1049 PFA 2 Body with lining EN JS 1049 PFA 3 Ball with coating 1 4313 PFA 4 Seat ring PTFE 5 V...

Page 59: ...inal size and version of the ball valve Manual valve automated valve Medium designation and consistency Medium pressure and temperature Flow rate in m h Actuator signal pressure Number of actuations y...

Page 60: ...15 8 EB 20b_EN February 2022 edition Subject to technical changes Annex...

Page 61: ...EB 20b_EN February 2022 edition Subject to technical changes...

Page 62: ...EB 20b_EN February 2022 edition Subject to technical changes...

Page 63: ...EB 20b_EN February 2022 edition Subject to technical changes...

Page 64: ...2 edition Subject to technical changes PFEIFFER Chemie Armaturenbau GmbH Hooghe Weg 41 47906 Kempen Germany Phone 49 2152 2005 0 Fax 49 2152 1580 E Mail sales pfeiffer de samsongroup com Internet www...

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