Samson BR 31a DAP Operating, Assembly And Maintenance Instructions Download Page 6

 

 
 

 

6 of 18 

Specifications subject to change without notice 

Edition: August 2017

 

Maintenance  EB 31a-01_EN 

 

5.5 

Mounting the actuator onto valves: 

 

Fig. 11 - Mounting the actuator onto valves 

 

Note:

 Before mounting the actuator onto a valve, 

ensure that the actuator turns in the required 
direction of rotation and that the valve and actuator 

are correctly aligned with each other. 

Caution:

 When mounting a single-acting actuator 

(with spring) with a defined fail-safe position, 
ensure upon pneumatic or electric power failure 

that the direction of rotation is according to your application.  
(clockwise to close). 

Mount the actuator ( 3 ) onto the valve ( 5 ). The actuator 
must be in the initial position (CLOSED position). 

There are two different mounting versions: 

 

• 

Direct mounting: 

Insert either the square drive, flat head drive or key drive 
of the valve shaft directly into the actuator shaft. Fasten 
them using the ISO flange onto the actuator. See Table 2 
for max. tightening torque. 

 

• 

Mounting using a bracket: 

Mount the bracket (6) onto the valve (5) and place the 
coupling (7) onto the actuator shaft. 

 

Note: 

Make sure that the position indicator of the 

coupling corresponds with the switching position of 
the valve. 

Place the actuator onto the shaft and fasten the unit. See 
Table 2 for max. tightening torque. 

 

 

 

 

 

5.6 

Changing the direction of action/fail-safe 
position 

Note: 

For the exact procedure for disassembly and 

assembly, refer to section 6 (maintenance and 
assembly instructions). 

• 

Move the actuator to the fail-safe position to release the 
spring compression. 

• 

Remove the screws ( 24 ) (see Fig. 15). 

• 

Pull the position indicator ( 19 ) off the end of the shaft. If 
necessary, use a screwdriver to lever it off. 

• 

Remove both adjusting screws ( 2 ) with washers ( 4 ) and 
lock nuts ( 3 ) (see Fig. 16). 

• 

Remove the O-ring ( 11 ). 

• 

Unscrew the screws ( 13 ) of the end caps (see Fig. 17). 

• 

Remove end caps ( 22 und 23 ) from the housing. 

• 

For single-acting actuators, remove the spring cartridges 
( 17 ). 

• 

Remove the gaskets ( 14 ) of the end caps. 

• 

Clamp the housing ( 29 ) in a vise or similar. Turn the 
shaft ( 30 ) until the pistons ( 25 ) are released  
(see Fig. 18). 

• 

Turn both pistons ( 25 ) in axial direction by 180° and 
reassemble. 

• 

Press both pistons ( 25 ) simultaneously into the housing  
( 29 ) until they engage and turn the housing until the 
travel end position is reached. 

• 

Check that the pistons are in the end position. Turn the 
shaft 4° over the center line (0°) (see Fig. 25). 

• 

For single-acting actuators, insert the spring cartridges 
into the end caps (see Fig. 27). 

• 

Insert the gasket ( 14 ) into the groove of both end caps. 

• 

Mount the end caps on the housing ( 29 ). 

• 

Tighten the screws ( 13 ) by hand. Observe the tightening 
sequence (see Fig. 28). 

• 

Insert the adjusting screws ( 2 ), lock nuts ( 3 ), washers  
( 4 ), and O-rings ( 11 ). 

• 

Screw the adjusting screws ( 2 ) into the housing. 

• 

Observe the end position setting. 

• 

Place the position indicator ( 19 ) onto the shaft. Make 
sure that it is in the correct position (see Fig. 30). 

• 

Tighten screw ( 24 ). 

 

5.7 

Alternative mounting options: 

• 

Alternative mounting options 

(in clockwise direction to open) 

 

 

 

Summary of Contents for BR 31a DAP

Page 1: ...on Actuators Before operating the unit please read this manual thoroughly and retain it for future reference Technical specifications as a result of further development of valves mentioned in these in...

Page 2: ...5 15 0 180 5 15 Article number variable 15 Pfeiffer article number Version acc to EN fixed depending on actuator size Example F07 Y D 17 16 Flange F07 17 Spigot Y 18 Diagonal square drive D 19 Square...

Page 3: ...acting and single acting actuators the operating pressure range is 2 5 bar 36 psi to 10 bar 145 psi 4 5 Operating temperatures Standard actuator from 40 C 40 F to 80 C 176 F Low temperature version S...

Page 4: ...n the counterclockwise direction In case of pressure loss at port 2 the shaft turns clockwise to the start position CLOSED SRP only The actuator is delivered in the start position Note If mounted diag...

Page 5: ...p end of the shaft are easily accessible for possible manual operation of the actuator Before mounting the actuator onto the valve make sure that the actuator is correctly aligned based on the directi...

Page 6: ...embly refer to section 6 maintenance and assembly instructions Move the actuator to the fail safe position to release the spring compression Remove the screws 24 see Fig 15 Pull the position indicator...

Page 7: ...maintenance are available to replace all seals and bearings Maintenance may be necessary between 500 000 and 1 000 000 cycles depending on the operating and or environmental conditions 6 1 Fourth gen...

Page 8: ...ton back Nylon 46 20 1 Shaft seal bottom NBR 6 1 Shaft bearing bushing top PA 46 21 1 Shaft seal top NBR 7 1 Shaft bearing bushing bottom PA 46 22 1 Right end cap GD AlSi8 5Cu3 5Fe 8 2 Thrust bearing...

Page 9: ...adjusting screws actuator versions manufactured from 2006 see Fig 17 Remove lock nuts 3 together with washers 4 Remove O rings 11 and renew them when replacing spare parts Unthread both adjusting scre...

Page 10: ...arings 6 and 7 as well as top and bottom shaft seals 20 and 21 Renew the bearing bushings 6 and 7 internal and external thrust bearing 8 as well as the seals 20 and 21 when replacing all the spare par...

Page 11: ...ther clamp the top end of the shaft in a vise or hold the shaft stationary with the corresponding counterpart and place the housing 29 in a horizontal position see Fig 23 Make sure that the cam 1 is i...

Page 12: ...4 and O rings 11 Screw the adjusting screws 2 into the housing Mounting the adjusting screws actuator versions manufactured from 2006 see Fig 30 Both adjusting screws 2 must be screwed into the housin...

Page 13: ...ted see Fig 32 Open the spring clip 18 using a suitable pair of pliers Note Make sure that the spring clip is not stretched too far Use a tool e g screwdriver to lift the cam up slightly O ring replac...

Page 14: ...piston see Fig 36 After removing the end caps hold the housing 1 stationary possibly in a vise and turn the shafts until the the pistons on both sides are released Remove both the pistons on both side...

Page 15: ...ng piston back PA 4 6 15 2 Bearing piston head PA 4 6 6 1 Shaft bearing bushing top PA 4 6 16 2 O ring piston Buna N 7 1 Shaft bearing bushing bottom PA 4 6 17 12 Spring cartridge 54 Si Cr6 8 1 Thrust...

Page 16: ...he bearing bushing 7 stationary while pressing in the shaft 4 We recommend clamping the tool into a vise as shown in Fig 43 After mounting the shaft place the thrust washer 19 on the top shaft end Mou...

Page 17: ...compression springs 17 specified in Fig 46 and according to the pattern shown in Fig 46 Fit on the end caps 3 and check to ensure that the gaskets 14 are seated properly Insert the screws 13 without...

Page 18: ...remove the plastics plugs on the air supply ports 2 and 4 8 Customer inquiries please specify the following details Type of actuator BR31a Typ DAP oder Typ SRP Size 15 30 60 100 150 220 300 450 600 9...

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