Samson 611 Mounting And Operating Instructions Download Page 1

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Translation of original instructions

EB 6116 EN

Edition August 2018

Type 6116 Electropneumatic Converter for Direct Current Signals

Summary of Contents for 611

Page 1: ...Translation of original instructions EB 6116 EN Edition August 2018 Type 6116 Electropneumatic Converter for Direct Current Signals...

Page 2: ...uestions about these instructions contact SAMSON s After sales Service aftersalesservice samsongroup com The mounting and operating instructions for the devices are included in the scope of delivery T...

Page 3: ...sporting and lifting 25 4 3 Storage 25 4 4 Preparation for installation 25 5 Mounting and start up 26 5 1 Mounting orientation 26 5 2 Installing i p converters 26 5 3 Electrical connection 26 5 4 Pneu...

Page 4: ...trictor 37 7 2 Cleaning pneumatic connections 37 7 3 Servicing explosion protected devices 38 8 Malfunctions 39 9 Decommissioning and removal 41 9 1 Removing the i p converters 41 9 2 Disposal 41 10 A...

Page 5: ...ing from the failure to use the de vice for its intended purpose or for damage caused by external forces or any other external factors Refer to the technical data and nameplate for limits and fields o...

Page 6: ...and caution notes in these mounting and operating instructions especially for installation start up and service work Responsibilities of the operator The operator is responsible for proper operation...

Page 7: ...ion to these mounting and operating instructions Safety Manual u SH 6116 for use in safety instrumented systems 1 1 Notes on possible severe personal injury DANGER Risk of fatal injury due to the igni...

Page 8: ...TICE A zero shift may occur due to shocks Shocks can cause a zero shift which impairs the correct functioning Protect the device against external influences e g impact shocks Check zero if necessary s...

Page 9: ...7 Serial number SAMSON 6116 i p Converter Model 6116 Var ID Serial no SAMSON AG D 60314 Frankfurt Made in Germany 0044 Input Output Supply See technical data and explosion protection certificate for p...

Page 10: ...Enclosure IECEx 4 6 Ex d IIC T6 T4 5 0 1 2 1 0 2 IECEx1 Ex ia IIC T6 Ex nA IIC T6 6 2 2 JIS 4 Ex d IIC T6 7 0 1 2 i p converter module Type 6109 4 1 0 1 0 1 1 Type 6112 2 Input 4 to 20 mA 0 1 4 to 12...

Page 11: ...request 1 2 2 5 2 KCS approval Korea on request 5 2 6 2 1 Not for positioner attachment 2 With degree of protection IP 54 IP 65 only 3 Supply pressure max 6 bar output 5 6 bar 4 Only with 0 2 to 1 ba...

Page 12: ...s past the sleeve 8 5 and leaves through the output OUTPUT 36 As the input current and the forces acting on the plunger coil increase the flapper 6 moves closer to the nozzle 7 This causes the backpre...

Page 13: ...lance beam 2 Plunger coil 3 Permanent magnet 4 Zero point and span adjusters only in version with electronics 5 Slide switch for switch off electronics only in version with electronics 6 Flapper plate...

Page 14: ...ons for hazardous areas Type 6116 1 Ex i acc to ATEX and GOST EAC Type 6116 2 Ex d acc to ATEX IEC and GOST EAC Type 6116 3 Explosion proof acc to CSA and FM standards Type 6116 4 Intrinsically safe a...

Page 15: ...ned with SAMSON Type 3760 Type 3766 000 model index 02 and higher and Type 4765 Pneumatic Positioners See section 5 5 Type 6116 xx060111000xxxx for attachment to p p positioners NPT connection Type 61...

Page 16: ...o 5 94 bar Module G 0 1 to 1 2 bar 5 94 to 8 0 bar Module H 9 Max air output capacity 3 2 0 m h with an output of 0 6 bar 0 2 to 1 0 bar 2 5 m h with an output of 1 2 bar 0 4 to 2 0 bar 8 5 m h with a...

Page 17: ...rd 12 Black polyamide 6 to 12 mm clamping range 20 to 80 C Weight 0 85 kg 1 Details including electric specifications and installation instructions in section 10 2 EC type examination certifi cate 2 M...

Page 18: ...4 0066X Ex d IIC T6 T5 T4 Gb Date 2014 07 01 On request 3 CSA Number 1471157 Class I Groups B C D Class II Groups E F G Class III Type 4 Enclosure Date 2014 11 14 FM Number 1W5A4 AE Class I II III Div...

Page 19: ...Type of protection comments 6116 5 KCS Korea On request IECEx Number IECEx TSA 05 0015 Ex d IIC T6 T4 Date 2005 04 22 6 IECEx Number IECEx TSA 05 0008X Ex ia IIC T6 Ex nA IIC T6 Date 2005 04 04 7 JIS...

Page 20: ...8 127 EXHAUST venting IP 65 M20x1 5 or 14 NPT for electrical connection Pressure gauge SUPPLY OUTPUT Wall mounting 72 118 4 OUTPUT Cable gland EXHAUST venting IP 65 75 220 2 pipe 15 OUTPUT Clamp for a...

Page 21: ...on with cast yoke or rod type yoke 230 113 200 40 95 SUPPLY 18 NPT or G 117 84 8 Attachment to a valve with cast yoke Order no 1400 6217 Attachment to a valve with rod type yoke Order no 1400 6218 Fig...

Page 22: ...rs Type 4765 1400 6223 Type 3760 1400 6224 Combined with Type 3766 000 Positioner Accessories order no 1400 6227 Fig 8 Dimensional drawings of positioner attachment Rear view without mounting parts Re...

Page 23: ...4 mm inside diameter and 6 mm outside diameter brass 8582 1523 Cable gland M20x1 5 black polyamide 6 to 12 mm clamping range 8808 1011 Cable gland M20x1 5 blue polyamide 6 to 12 mm clamping range 880...

Page 24: ...NAMUR attachment to the yoke of a control valve according to Fig 14 1400 6223 Type 3760 Attachment to the yoke of the Type 3510 Micro flow Valve according to Fig 15 or to the NAMUR rib 1400 6224 Tabl...

Page 25: ...he device against moisture and dirt Observe the permissible ambient tem peratures see section 3 2 4 3 Storage Risk of device damage due to improper storage Observe the storage instructions Contact SAM...

Page 26: ...ries are sealed and the cover is locked in position during operation WARNING NOTICE 5 Mounting and start up Risk of fatal injury due to the ignition of an explosive atmosphere Incorrect installation o...

Page 27: ...Design Selection and Erection The maximum permissible values specified in the EC type examination certificates apply when interconnecting intrinsically safe elec trical equipment Ui or U0 li or I0 Pi...

Page 28: ...eaded ports with G or 18 NPT thread Customary fittings for metal tubing or plastic hoses can be used Read the maintenance instructions for upstream air reducing stations Blow through and clean all air...

Page 29: ...ut signal 27 5 5 2 Accessories Certain mounting accessories are required for attachment of a positioner see sec tion 3 3 5 5 3 Mounting position of the converter Mount the converter horizontally using...

Page 30: ...ted to the input connection input sig nal 27 of the positioner using a pipe or hose Try to keep the connection as short and small as possible e g 6x1 mm cross section The second bore G serves as vent...

Page 31: ...1 1 1 1 2 1 Connecting plate 1 1 Sealing element 1 2 M3x16 screws 4 Hose 5 Threaded bushing 6 Hollow screw with grommet 7 Screw 8 Connecting piece 8 1 M4x12 screw 8 2 M4x40 screw 10 O ring Accessorie...

Page 32: ...1 2 Positioner 1 Connecting plate 1 1 Sealing element 1 2 M3x16 screws 4 Hose 9 Connecting piece 9 1 M4x12 screw 9 2 M4x40 screw 9 3 M4x55 screw 10 O ring 11 Vent plug Accessories 1400 6223 i p conve...

Page 33: ...1 1 Sealing element 1 2 M3x16 screws 4 Cap 9 Connecting piece 9 1 M4x12 screw 9 2 M4x40 screw 9 3 M4x55 screw 10 O ring 11 Vent plug 12 Hex bar not required for mounting to a NAMUR rib Accessories 14...

Page 34: ...ctronics nor a potentiometer to adjust zero If the device does not have a potentiometer for zero the zero point can only be adjusted mechani cally at the zero point adjuster 1 1 See section 6 2 Some v...

Page 35: ...2 Plunger coil 3 Permanent magnet 4 Zero point and span adjusters only in version with electronics 5 Slide switch for switch off electronics only in version with electronics 6 Flapper plate 7 Nozzle...

Page 36: ...0 bar for a 4 to 20 mA range 0 2 to 1 0 bar 3 If this is not the case readjust the span accordingly with the SPAN potentiome ter ZERO SPAN OFF ON Terminals Zero and span adjusters Switch to switch off...

Page 37: ...instructions or who is autho rized to work on explosion protected de vices in hazardous areas The i p converter requires no maintenance See section 8 for troubleshooting 7 1 Cleaning the restrictor Th...

Page 38: ...ot re quired if SAMSON performs a routine test on the device before putting it back into op eration Document the passing of the routine test by attaching a mark of conformity to the device Replace exp...

Page 39: ...erminal assignment Connect and terminals correctly See section 5 3 NOTICE i p converter does not need any extra voltage Do not connect 24 V DC Incorrect input signal Connect correct signal Read namepl...

Page 40: ...utput signal supply air 0 4 bar Read nameplate output 0 2 to 1 bar Supply air at least 1 4 bar Input signal faulty Check whether the input signal at the terminals reaches 100 100 is e g 20 mA in stand...

Page 41: ...the i p converter from the wall pipe or control valve depending on how it is mounted 9 2 Disposal Observe local national and internation al refuse regulations 10 Annex 10 1 After sales service Contac...

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Page 50: ...d in the schedule to this certificate and the documents therein referred to 8 The Physikalisch Technische Bundesanstalt notified body number 0102 in accordance with Article 9 of the Council Directive...

Page 51: ...ents shall require the prior approval of the Physikalisch Technische Bundesanstalt Physikalisch Technische Bundesanstalt Bundesallee 100 D 38116 Braunschweig Ptb EC 6116 2 doc Physikalisch Technische...

Page 52: ...gen and or gases enriched with oxygen shall not be used Technical data IN 4 20 mA UN 1 10 V 16 Test report PTB Ex 98 17013 comprising description 9 sheets drawings 6 sheets and test record 10 sheets 1...

Page 53: ...ly Extracts or amendments shall require the prior approval of the Physikalisch Technische Bundesanstalt Physikalisch Technische Bundesanstalt Bundesallee 100 D 38116 Braunschweig Ptb EC 6116 2 doc Phy...

Page 54: ...D E N D U M N o 1 in compliance with the Directive 94 9 Ec Annex III Clause 6 to the EC Type Examination Certificate PTB No 98 ATEX 1024 X Equipment Model 6116 2 i p Converter Marking II G EEx d IIC T...

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Page 58: ...rd die Konformit t mit den einschl gigen Harmonisierungsrechtsvorschriften der Union best tigt the conformity with the relevant Union harmonisation legislation is declared with est conforme la l gisla...

Page 59: ...nische Bundesanstalt Bundesallee 100 D 38116 Braunschweig Benannte Stelle Notified Body Organisme notifi 0102 wird die Konformit t mit den einschl gigen Harmonisierungsrechtsvorschriften der Union bes...

Page 60: ...DEKRA EXAM GmbH Dinnendahlstra e 9 D 44809 Bochum Benannte Stelle Notified Body Organisme notifi 0158 wird die Konformit t mit den einschl gigen Harmonisierungsrechtsvorschriften der Union best tigt t...

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Page 64: ...2020 02 25 English SAMSON AKTIENGESELLSCHAFT Weism llerstra e 3 60314 Frankfurt am Main Germany Phone 49 69 4009 0 Fax 49 69 4009 1507 samson samsongroup com www samsongroup com EB 6116 EN...

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Samson 611, Mounting And Operating Instructions

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