Samson 42-34 Mounting And Operating Instructions Download Page 18

4

Maintenance ·
Troubleshooting

The regulators are maintenance free. Never-
theless, they are subject to natural wear, par-
ticularly at the seat, plug and operating dia-
phragm.

Depending on the operating conditions, the
regulator needs to be checked at regular in-
tervals to avoid possible malfunctions.

CAUTION!

On performing any work on the regulator,
make sure the relevant section of the pipeline
is depressurized and, depending on the pro-
cess medium, drained as well.
For high temperatures, allow the regulator to
cool down to ambient temperature before
starting any work on it.
Interrupt or shut off the control line to avoid
any hazards which could be caused by mov-
ing parts.
As valves are not free of cavities, remember
that residual process medium might still be
contained in the valve.
We recommend to remove the valve from the
pipeline after it has been depressurized and
drained. Make sure that all the plant sections
connected to the control line are also
depressurized. If this is not the case, shut off
the control line.

Details on malfunctions and the recom-
mended action can be found in the

Ta-

ble 3 · Troubleshooting

.

Proceed as described in section 4.1 if the op-
erating diaphragm is defective.

18

EB 3013 EN

Maintenance · Troubleshooting

Summary of Contents for 42-34

Page 1: ...Self operated Regulators Differential Pressure Regulators with Flow Limitation Type 42 34 Type 42 38 Mounting and Operating Instructions EB 3013 EN Edition July 2009 Type 42 38 Type 42 34...

Page 2: ...on 10 3 2 3 Pressure conditions in the plant and regulator 12 3 3 Decommissioning 13 4 Maintenance Troubleshooting 18 4 1 Replacing the operating diaphragm 19 5 Nameplates 21 6 Dimensions and weights...

Page 3: ...g pressure and temperatures do not exceed the operating values based on the sizing data submitted in the order 4 Note that the manufacturer does not assume any responsibility for damage caused by exte...

Page 4: ...ream pressure on the inside of the bellows or diaphragm As a result the forces created by the upstream and downstream pressures acting on the valve plug are equally bal anced The regulators in sizes D...

Page 5: ...ug 4 Plug stem 5 Balancing bellows 7 Spring 8 Venting DN 125 and larger 9 Low pressure control line up to DN 100 9 1 Low pressure control line connection DN 125 and larger 10 Connecting piece up to DN...

Page 6: ...ress If necessary support the piping near the con nections However do not attach supports to the valve or actuator 6 EB 3013 EN Installation Fig 2 Schematic diagrams of regulator with valve balanced b...

Page 7: ...ine 2 2 Strainer A strainer installed in the flow pipe Fig 5 prevents foreign matter and dirt particles in the medium from entering the regulator The SAMSON product range includes the Type 2 N 2 NI St...

Page 8: ...4 Do not change the pipe diameter of the main pipeline so that it is off center Control line kit A control line kit for tapping pressure directly at the valve body is avail able as an accessory from S...

Page 9: ...rclockwise as far as it will go 4 Open all the valves on the consumer side Slowly open the shut off valves starting on the return flow pipe first In case of valves balanced by a bellows in DN 125 or l...

Page 10: ...kwise as far as it will go completely opening it to deactivate the flow restriction 4 Relieve the set point springs 16 of ten sion 4 Open motorized valve slightly approx 10 travel 4 Adjust the differe...

Page 11: ...w many turns of the set point screw at the restriction will be required Solution Follow the sequence from A to E in the dia gram in Fig 7 The pressure drop p across the plant serves as a basis This va...

Page 12: ...hragm pset point pplant prestriction The minimum required differential pressure pmin between the flow pipe and return flow pipe is calculated as follows pmin pset point V KVS 2 Fig 6 shows a schematic...

Page 13: ...ar V min 0 05 0 15 0 25 0 4 0 6 0 9 2 3 5 6 5 11 18 20 26 max 1 4 2 1 2 4 4 9 7 7 11 2 19 28 44 56 84 126 154 0 5 bar 0 3 bar 0 2 bar V max 2 3 3 5 7 11 16 28 40 63 80 120 180 220 1 0 bar 0 5 bar 0 5...

Page 14: ...8 4 2 3 6 3 0 2 4 1 8 1 2 0 6 DN 20 0 1 0 2 0 4 0 6 0 8 1 0 1 2 1 4 1 6 1 8 1 6 1 4 1 2 1 0 0 8 0 6 0 4 0 2 0 5 Turns of the set point adjuster Upper diff pressure p Differential pressure set point f...

Page 15: ...DN 50 0 2 0 4 27 0 24 0 21 0 18 0 15 0 12 0 9 0 6 0 3 0 DN 40 V max m3 h Fig 8 Adjustment diagram DN 32 to 50 Differential pressure set point fixed for Type 42 38 adjustable Type 42 34 Turns of the s...

Page 16: ...1 2 1 0 0 8 0 6 0 4 0 2 0 5 8 7 6 5 3 2 1 10 9 4 DN 65 DN 100 0 2 0 4 80 90 72 64 56 48 40 32 24 16 8 DN 80 V max m3 h Turns of the set point adjuster Adjustment diagram based on water Differential p...

Page 17: ...6 1 4 1 2 1 0 0 8 0 6 0 4 0 2 0 5 12 8 4 DN 125 DN 150 0 2 0 4 200 180 160 140 120 100 80 60 40 20 V max m3 h Turns of the set point adjuster Differential pressure set point fixed for Type 42 38 adjus...

Page 18: ...o ambient temperature before starting any work on it Interrupt or shut off the control line to avoid any hazards which could be caused by mov ing parts As valves are not free of cavities remember that...

Page 19: ...ient and contact SAMSON for further action Flow rate or differential pressure does not reach the flow rate V or differential pressure set point Wrong set point range selected Check set point range and...

Page 20: ...g the set point adjuster 17 counterclockwise 3 Take off set point springs 16 and set point adjuster 17 4 Undo screws 15 at the actuator Re move top cover chamber and take out inner springs in the cham...

Page 21: ...11 Perm temperature in C 12 Body material ANSI version 5 Nominal size 8 Perm differential pressure in psi 9 Perm temperature in F 10 Body material 11 CV coefficient KVS x 1 17 12 ANSI Class pressure...

Page 22: ...2 34 Valve balanced by a bellows see Table 5 on p 23 Valve balanced by a diaphragm Fig 13 Dimensions valve balanced by a diaphragm Nom size DN 125 150 200 250 Length L 400 480 600 730 Height H1 720 74...

Page 23: ...2 to 1 bar Height H 670 745 800 990 1120 1260 Actuator D 225 mm A 160 cm 2 D 390 mm A 640 cm Weight 1 in kg 16 16 5 17 5 24 24 5 27 42 47 61 135 185 425 485 Set point range 0 5 to 1 5 bar Height H 670...

Page 24: ...rate in m h 4 Has a strainer been installed 4 Sketch of the installation 8 Technical data 24 EB 3013 EN Customer service Type 42 34 42 38 Nominal size DN 15 to 250 DN 15 to 100 Nominal pressure PN 16...

Page 25: ...ficient 1 Higher temperatures on request Table 7 Data for Type 2423 Valve Valve balanced by a bellows KVS coefficients z values and max perm differential pressures Nominal size DN 15 20 25 32 40 50 65...

Page 26: ...SAMSON AG MESS UND REGELTECHNIK Weism llerstra e 3 60314 Frankfurt am Main Germany Phone 49 69 4009 0 Fax 49 69 4009 1507 Internet http www samson de EB 3013 EN S Z 2009 09...

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