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Samson 41-73 Series, Mounting And Operating Instructions

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Samson 41-73 Series Mounting And Operating Instructions Download Page 2

Note on these mounting and operating instructions

These mounting and operating instructions assist you in mounting and operating the device 
safely. The instructions are binding for handling SAMSON devices. The images shown in 
these instructions are for illustration purposes only. The actual product may vary.

 

Î

For the safe and proper use of these instructions, read them carefully and keep them for 
later reference.

 

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If you have any questions about these instructions, contact SAMSON‘s After-sales Service 
([email protected]).

The mounting and operating instructions for the devices are included 
in the scope of delivery. The latest documentation is available on our 
website at 

www.samsongroup.com > Service & Support > Downloads > 

Documentation

.

 Definition of signal words 

Hazardous situations which, if not avoided, 
will result in death or serious injury

Hazardous situations which, if not avoided, 
could result in death or serious injury

Property damage message or malfunction

Additional information

Recommended action

DANGER

!

WARNING

!

NOTICE

!

Note

Tip

 

EB 2517 EN

Summary of Contents for 41-73 Series

Page 1: ...Translation of original instructions EB 2517 EN Type 41 73 Universal Excess Pressure Valve Self operated Pressure Regulators Edition January 2021...

Page 2: ...uestions about these instructions contact SAMSON s After sales Service aftersalesservice samsongroup com The mounting and operating instructions for the devices are included in the scope of delivery T...

Page 3: ...ttings 3 3 3 2 Technical data 3 4 4 Shipment and on site transport 4 1 4 1 Accepting the delivered goods 4 1 4 2 Removing the packaging from the regulator 4 1 4 3 Transporting and lifting the regulato...

Page 4: ...4 9 3 Service work 9 4 9 3 1 Replacing the actuator 9 5 9 3 2 Replacing the set point springs 9 6 9 3 3 Replacing the seat and plug 9 7 9 3 4 Replacing the operating diaphragm 9 7 9 4 Ordering spare p...

Page 5: ...y liability for damage resulting from the failure to use the de vice for its intended purpose or for damage caused by external forces or any other external factors Refer to the technical data and name...

Page 6: ...eet the requirements for its intended use Warning against residual hazards To avoid personal injury or property damage plant operators and operating personnel must prevent hazards that could be caused...

Page 7: ...the operator Responsibilities of operating personnel Operating personnel must read and understand these mounting and operating instructions as well as the referenced documents and observe the specifie...

Page 8: ...u T 1015 Mounting and operating instructions as well as data sheets for additional fittings e g shut off valves pressure gauges etc 1 1 Notes on possible severe personal injury DANGER Risk of bursting...

Page 9: ...onal injury through incorrect operation use or installation as a result of information on the regulator being illegible Over time markings labels and nameplates on the regulator may become covered wit...

Page 10: ...ts and pipelines Depending on the process medium regulator components and pipelines may get very hot or cold and cause burn injuries Allow components and pipelines to cool down or warm up to the ambie...

Page 11: ...tor Medium temperatures below 0 C may cause ice to form on the regulator depending on the air humidity This may affect in particular the functioning of the plug or dia phragm stem guide Prevent the fo...

Page 12: ...use of unsuitable tools Certain tools are required to work on the regulator Only use tools approved by SAMSON When in doubt consult SAMSON Risk of the process medium being contaminated through the us...

Page 13: ...unscrewing the crossbeam when the set point springs are loaded Completely relieve the tension from the set point springs before unthreading the two nuts Warning to indicate that the set point springs...

Page 14: ...1 10 EB 2517 EN...

Page 15: ...te 5 KVS CV 6 Set point range or spring range 7 Valve size 8 Pressure rating 9 Perm differential pressure 10 Perm temperature 11 Body material Actuator nameplate DIN ANSI version 1 Actuator area DIN A...

Page 16: ...3 Material identification number 2 3 1 Type 2417 Valve See the nameplate 11 for DIN ANSI ver sion body material for the material used For more details on the nameplate see sec tion 2 1 2 3 2 Type 241...

Page 17: ...his force is used to move the valve plug depending on the force of the set point springs 7 The spring force is adjust able at the set point adjuster 6 The valves with KVS 4 and higher have a balancing...

Page 18: ...ws actuator for DN 65 to 100 1 3 2 5 6 4 7 8 9 5 1 11 12 10 18 19 p1 p2 17 16 15 8 2 8 1 8 2 7 4 7 1 7 2 7 3 13 14 Type 2417 Valve Type 2413 Diaphragm Actuator Type 2413 Bellows Actuator for 2 to 6 5...

Page 19: ...B 1015 Note Pressure gauges Install a pressure gauge 3 and 5 both up stream and downstream of the regulator to monitor the pressures prevailing in the plant Bypass and shut off valves We recommend ins...

Page 20: ...tings from PN 16 to 40 The regulator is closed when relieved of pressure The valve opens when the up stream pressure rises Note Note Compliance The Type 41 73 Regulator bears both the CE and EAC marks...

Page 21: ...coefficient Soft seal leakage class IV 0 01 of KVS coefficient Conformity Diaphragm actuator Type 2413 Actuator area cm 640 320 160 80 40 Set point ranges bar 0 05 to 0 25 0 1 to 0 6 0 2 to 1 2 0 8 to...

Page 22: ...he actuator depends on the currently adjusted set point Add the value listed in the table to it Example Set point range 0 2 to 1 2 bar Set point adjusted 0 8 bar Max permissible pressure at the actuat...

Page 23: ...steel 1 4571 Actuator Type 2413 Diaphragm actuator Bellows actuator Diaphragm cases 1 0332 1 Diaphragm EPDM FKM NBR EPDM with PTFE protective facing Bellows housing 1 5415 1 4301 stainless steel only...

Page 24: ...640 cm Valve spring force F 4400 N 0 2 to 1 2 bar Height H 3 430 480 607 635 Actuator D 285 mm A 320 cm Valve spring force F 4400 N 0 8 to 2 5 bar 2 Height H 3 430 485 612 635 Actuator D 225 mm A 160...

Page 25: ...oint ranges 2 to 6 bar Height H 550 605 732 755 Actuator D 120 mm A 62 cm Valve spring force F 4400 N 5 to 10 bar Height H 550 605 732 755 Actuator D 120 mm A 62 cm Valve spring force F 8000 N 10 to 2...

Page 26: ...3 10 EB 2517 EN Design and principle of operation Dimensional drawings H H1 H2 L D H4 H H1 H2 L D H4 Type 41 73 with diaphragm actuator Type 41 73 with bellows actuator Fig 3 3 Dimensions...

Page 27: ...ted in order to select the appropriate lifting equipment and lifting accessories Refer to the transport documents and the De sign and principle of operation section 4 2 Removing the packaging from the...

Page 28: ...l handling 15 to max 55 kg taking into account age gender and physical fitness Observe the occupational health and safety regulations valid in the country of use DANGER WARNING WARNING Risk of persona...

Page 29: ...ing work for longer periods of time Make sure that the axis of the pipeline is always horizontal during lifting and the axis of the plug stem is always vertical Lifting 1 Attach one sling to the flang...

Page 30: ...gs Repair any damage immediately Protect the regulator against moisture and dirt Store it at a relative humidity of less than 75 In damp spaces prevent condensation If necessary use a drying agent or...

Page 31: ...f vibrations as possible Read information under Mounting position and Support or sus pension in this section For media with a tendency to conden sate install the pipeline with a slight downward slope...

Page 32: ...water Connect the control line to the upstream line p1 at least one meter away from the valve inlet Weld the control line at the side in the mid dle of the pipe inclining at a ratio of ap proximately...

Page 33: ...be compensated for by adjust ing the set point Needle valve If the regulator tends to hunt we recommend installing a needle valve at the control line connection 16 in addition to the standard SAMSON...

Page 34: ...range match the plant conditions size and pressure rating of the pipeline medium temperature etc See the Markings on the device section for nameplate details The requested or required additional fit t...

Page 35: ...h b Outlet length State of process medium Valve conditions Inlet length a Outlet length b Gas Ma 0 3 2 4 Vapors 1 Ma 0 3 2 4 Liquid Free of cavitation w 3 m s 2 4 Cavitation producing noise w 3 m s 2...

Page 36: ...approved by SAMSON see Lubricants in Annex NOTICE NOTICE NOTICE 5 3 1 Installing the regulator 1 Close the shut off valves upstream and downstream of the regulator while the regulator is being instal...

Page 37: ...n stall the compensation chamber and fill it with the process medium Observe the specified tightening torques see Tighten ing torques in Annex 8 Slowly open the shut off valves in the pipeline after t...

Page 38: ...by the process medium and the operating condi tions Wear hearing protection when working near the regulator DANGER DANGER WARNING Crush hazard arising from moving parts Do not insert hands or fingers...

Page 39: ...plant operator is responsible for per forming the pressure test SAMSON s Af ter sales Service can support you to plan and perform a pressure test for your plant Tip Note Risk of valve damage due to a...

Page 40: ...damage due to incorrect insulation Only insulate the regulator up to the ac tuator for medium temperatures below 0 C If the valve has an external spring it must be protected by a sleeve that does not...

Page 41: ...ssurized components and process medium being discharged Do not loosen the control line while the valve is pressurized Crush hazard arising from moving parts Do not insert hands or fingers between the...

Page 42: ...cess me dium Avoid pressure surges 3 Make sure that the pressure rises simulta neously upstream and downstream of the regulator to avoid damaging the balanc ing bellows 6 2 1 Regulation of liquids To...

Page 43: ...WARNING WARNING WARNING Crush hazard arising from moving parts Do not insert hands or fingers between the set point springs while the regulator is in operation Do not insert hands or fingers between...

Page 44: ...2 bar x 97 mm x 117 mm x 150 mm 14 bar x 104 mm x 128 mm x 168 mm 4 5 to 10 bar Set point 5 9 bar x 85 mm x 100 mm x 131 mm 7 3 bar x 93 mm x 112 mm x 152 mm 8 6 bar x 101 mm x 123 mm x 172 mm 2 to 5...

Page 45: ...er sales Service Foreign particles blocking the plug Remove foreign particles Contact SAMSON s After sales Service when parts are damaged Compensation chamber in the wrong position or too small with s...

Page 46: ...position or too small with steam Reconnect compensation chamber at a different place or replace it see Accessories in Annex Control line blocked Clean the control line and screw fittings Strainer blo...

Page 47: ...o account SAMSON s After sales Service can support you in drawing up an inspection and test plan for your plant 8 2 Emergency action Plant operators are responsible for emergen cy action to be taken i...

Page 48: ...8 4 EB 2517 EN...

Page 49: ...inju ries Allow components and pipelines to cool down or warm up to the ambient tem perature Wear protective clothing and safety gloves WARNING Risk of personal injury due to residual process medium...

Page 50: ...n and test plan for your plant Note Tip Legend for Fig 9 1 1 Valve body 2 Seat 3 Plug 4 Balancing bellows 5 Plug stem 5 1 Bellows 6 Set point adjuster 7 Set point springs 7 1 Spring plate 7 2 Nut 7 3...

Page 51: ...for DN 65 to 100 1 3 2 5 6 4 7 8 9 5 1 11 12 10 18 19 p1 p2 17 16 15 8 2 8 1 8 2 7 4 7 1 7 2 7 3 13 14 Type 2417 Valve Type 2413 Diaphragm Actuator Type 2413 Bellows Actuator for 2 to 6 5 to 10 10 to...

Page 52: ...lace the actuator see section 9 3 1 Replace the set point springs see sec tion 9 3 2 Replace the seat and plug see sec tion 9 3 3 Replace the operating diaphragm see section 9 3 4 9 2 Installing the r...

Page 53: ...ve the speci fied tightening torques see Tightening torques in Annex 2 Screw on the control line 17 Observe the specified tightening torques see Tightening torques in Annex 3 Put the regulator back in...

Page 54: ...t point adjuster 6 WARNING WARNING 2 Place the spring plate 7 1 nut 7 2 and needle bearing with axial disk 7 4 onto the spigot of the actuator bellows 5 1 3 DN 15 to 50 without balancing bellows Use a...

Page 55: ...on the actual operating diaphragm See Fig 9 1 Removing the operating diaphragm 1 Put the regulator out of operation see the Decommissioning section 2 Completely relieve the tension from the set point...

Page 56: ...torques see Tightening torques in Annex 4 Push the actuator onto the spigots of the actuator bellows 5 1 Tighten the nuts 9 Observe the specified tightening torques see Tightening torques in An nex 5...

Page 57: ...es Allow components and pipelines to cool down or warm up to the ambient tem perature Wear protective clothing and safety gloves DANGER WARNING Risk of personal injury due to pressurized components an...

Page 58: ...s and eye protection WARNING WARNING To decommission the regulator for service work or disassembly proceed as follows 1 Close the shut off valve 1 on the up stream side of the regulator 2 Close the sh...

Page 59: ...residual process medium can escape and depending on its properties may lead to personal in jury e g chemical burns Wear protective clothing safety gloves and eye protection Before removing the regula...

Page 60: ...11 2 EB 2517 EN...

Page 61: ...k NOTICE NOTICE 12 1 Returning devices to SAMSON Defective devices can be returned to SAMSON for repair Proceed as follows to return devices to SAMSON 1 Put the regulator out of operation see the Deco...

Page 62: ...12 2 EB 2517 EN...

Page 63: ...EB 2517 EN 13 1 Disposal 13 Disposal Observe local national and internation al refuse regulations Do not dispose of components lubricants and hazardous substances together with your household waste...

Page 64: ...13 2 EB 2517 EN...

Page 65: ...compli ance with Pressure Equipment Directive 2014 68 EU on page 14 2 EU declaration of conformity in compli ance with Machinery Directive for Type 41 73 Regulator on page 14 4 Declaration of incorpor...

Page 66: ...150 ohne without 1 A 2 3 H Class 300 ohne without 1 H Class 600 und Class 900 ohne without 1 H 1 Das auf dem Stellger t aufgebrachte CE Zeichen hat keine G ltigkeit im Sinne der Druckger terichtlinie...

Page 67: ...0 und PN 160 ohne without 1 H Class 150 ohne without 1 A 2 3 H Class 300 ohne without 1 A 2 3 H Class 600 und Class 900 ohne without 1 H 1 Das auf dem Stellger t aufgebrachte CE Zeichen hat keine G lt...

Page 68: ...14 4 EB 2517 EN Certificates 2...

Page 69: ...EB 2517 EN 14 5 Certificates 3...

Page 70: ...14 6 EB 2517 EN...

Page 71: ...Nuts and bolts 15 40 to 640 cm 25 Control line connection 16 40 to 640 cm 22 15 2 Lubricant SAMSON s After sales Service can support you concerning lubricants and sealants ap proved by SAMSON 15 3 To...

Page 72: ...0 Set point adjuster 44 Pillar 46 Seal 51 Stud 52 Hex nut 60 Flow divider 70 71 Spring 74 Spring plate 75 Seal 76 Axial needle bearing 77 Lock washer 12 17 16 17 2 17 1 Version with soft seated plug 7...

Page 73: ...2517 EN 15 3 Annex 21 25 26 12 20 17 16 34 40 70 71 27 46 51 52 6 75 77 108 79 76 80 106 114 103 85 104 74 102 116 113 84 111 101 112 Z 105 Z 44 161 2 Z Z 1 Alignment of the point of pressure tapping...

Page 74: ...ses of SAMSON AG and its subsid iaries The addresses of SAMSON its subsidiaries representatives and service facilities worldwide can be found on our website u www samsongroup com or in all SAMSON prod...

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Page 78: ...2021 02 05 English SAMSON AKTIENGESELLSCHAFT Weism llerstra e 3 60314 Frankfurt am Main Germany Phone 49 69 4009 0 Fax 49 69 4009 1507 samson samsongroup com www samsongroup com EB 2517 EN...

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