Samson 3222 Series Mounting And Operating Instructions Download Page 1

Page: 1 / 64

Translation of original instructions

EB 5866 EN

Type 3222/… Electric and Pneumatic Control Valves

Edition April 2022

Type 3222/5857

Type 3222/5757-3
Type 3222/5757-7

Type 3222/5827

Type 3222/5825

Type 3222/2780-1

Type 3222/2780-2 with Type 3760

Positioner

Summary of Contents for 3222 Series

Page 1: ...tructions EB 5866 EN Type 3222 Electric and Pneumatic Control Valves Edition April 2022 Type 3222 5857 Type 3222 5757 3 Type 3222 5757 7 Type 3222 5827 Type 3222 5825 Type 3222 2780 1 Type 3222 2780 2...

Page 2: ...st you in mounting and operating the device safely The instructions are binding for handling SAMSON devices The images shown in these instructions are for illustration purposes only The actual product...

Page 3: ...pting the delivered goods 4 1 4 2 Removing the packaging from the valve 4 1 4 3 Transporting and lifting the valve 4 1 4 3 1 Transporting the valve 4 1 4 3 2 Lifting the valve 4 1 4 4 Storing the valv...

Page 4: ...9 1 9 1 Periodic testing 9 1 10 Decommissioning 10 1 11 Removal 11 1 11 1 Removing the valve from the pipeline 11 1 11 2 Removing the actuator from the valve 11 2 12 Repairs 12 1 12 1 Returning devic...

Page 5: ...ontact SAMSON SAMSON does not assume any liability for damage resulting from the failure to use the de vice for its intended purpose or for damage caused by external forces or any other external facto...

Page 6: ...nation with the Type 5825 Type 5827 A and Type 5827 E Electric Actuators as well as with the TROVIS 5725 3 and TROVIS 5725 8 Electric Actuators with Process Controller the following safety feature exi...

Page 7: ...s such are not part of these mounting and operating instructions SAMSON is unable to make any statements about these procedures since the operative details e g differential pressures and temperatures...

Page 8: ...VIS 5724 8 and TROVIS 5725 8 u EB 5840 for Type 2780 For Type 3222 2780 Control Valve mounting and operating instructions for mounted valve accessories positioner solenoid valve etc When a substance i...

Page 9: ...l plant sections affect ed as well as the valve Drain the process medium from all the plant sections concerned as well as the valve Risk of fatal injury due to electric shock Do not remove any covers...

Page 10: ...em after they have become blocked e g due to seizing up after remaining in the same position for a long time release any stored energy in the actuator e g spring compression See associated actuator do...

Page 11: ...erties may lead to personal injury e g burns If possible drain the process medium from all the plant sections affected and the valve Wear protective clothing and safety gloves Risk of burn injuries du...

Page 12: ...tes or labels 1 3 Notes on possible property damage NOTICE Risk of damage to the electric control valve due to the supply voltage exceeding the permissible tolerances The electric control valves are d...

Page 13: ...Type designation 2 Configuration ID 3 Date of manufacture 4 Model number 5 Max permissible temperature 6 KVS coefficient 7 Max perm differential pressure The nameplate 48 is affixed to the valve body...

Page 14: ...2 2 EB 5866 EN...

Page 15: ...tors TROVIS 5725 3 and TROVIS 5725 8 Electric Actuators with Process Controller Type 2780 Pneumatic Actuator One of two different fail safe positions can be assumed by the control valve Actuator stem...

Page 16: ...3222 5724 3 Version for water above 150 C and steam 8 5 1 14 15 11 0 1 Plug 3 Body 5 Seat 7 O ring 8 Connecting piece 11 Guide nipple 14 Insulating section 15 Insulating pipe 1 5 3 7 Fig 3 1 Type 322...

Page 17: ...S 5757 3 TROVIS 5724 3 and TROVIS 5725 3 Electric Actuators with Process Controller are suitable for DHW applications TROVIS 5757 7 is suitable for heating and cooling applications TROVIS 5724 8 and T...

Page 18: ...50 1 Electric actuators 5857 5824 10 2 5824 13 1 2 5827 N1 5825 10 2 5825 13 1 2 5827 A1 5825 15 2 5827 E1 5824 20 2 5824 23 2 5827 N2 5825 20 2 5825 23 2 5827 A2 5825 25 2 5827 E2 Electric actuators...

Page 19: ...ulating piece An intermediate insulating piece 1990 1712 must be used under the following con ditions For medium temperatures from 15 C red brass or 10 C EN GJS 400 18 LT to 5 C actuators according to...

Page 20: ...IEC 60534 4 Class I 0 05 of KVS coefficient Conformity Version for water oil and other liquids Max permissible temperature 150 C 1 Max permissible differential pressure p Type 5824 5825 5827 TROVIS 57...

Page 21: ...1 Version with male thread connection or with flanged body 2 Version with female thread 3 6 mm rated travel Table 3 4 Materials Valve body CC499K CuSn5Zn5Pb2 C Version with flanged body EN GJS 400 18...

Page 22: ...2 Pipe d mm 21 3 26 8 33 7 42 48 60 Width across flats SW 30 37 46 60 65 82 Length L1 mm 210 234 244 268 294 330 Weight without actuator kg 0 9 1 1 1 4 3 5 3 9 5 Version for water above 150 C and stea...

Page 23: ...with flanged body Valve size DN 15 20 25 32 40 50 Height H2 mm 46 46 46 94 94 92 Length L3 mm 130 150 160 180 200 230 Weight without actuator kg 2 3 2 9 3 4 6 6 7 8 8 6 Version for water above 150 C a...

Page 24: ...222 5825 DN 15 to 50 Type 3222 5724 3 DN 15 to 50 Type 3222 5724 8 DN 15 to 50 Type 3222 5725 3 DN 15 to 50 Type 3222 5725 8 DN 15 to 50 Dimensions for Types 5824 x3 5825 x3 Actuators 146x136 146 x 10...

Page 25: ...ves 2 154 x 107 L L1 116 H2 H3 R d SW 25 Type 3222 5827 DN 15 to 50 Dimensions for actuators with double stroking speed 154x140 154 x 107 116 L L1 H2 80 H3 R d SW 25 Version for water above 150 C and...

Page 26: ...6 Weights of electric actuators Type 5857 5824 5825 5827 N 5827 A E Weight kg approx 0 7 0 75 1 0 0 75 1 0 Table 3 7 Weights of electric actuators with process controller TROVIS 5757 3 7 5724 3 8 572...

Page 27: ...ve Observe the following sequence Do not open or remove the packaging until immediately before lifting to install the valve into the pipeline Dispose and recycle the packaging in accordance with the l...

Page 28: ...densation If necessary use a drying agent or heating Make sure that the ambient air is free of acids or other corrosive media Observe the permissible storage tem perature from 20 to 65 C Do not place...

Page 29: ...ter mining the maximum permissible flow veloci ty Our after sales service can support you to determine the flow velocity for your plant Install the valve free of stress and with the least amount of vi...

Page 30: ...ly accessible and can be operated safely from the work position 5 2 Preparation for installation Before installation make sure the following conditions are met The valve is clean The valve and all val...

Page 31: ...ing control valve components Excessive tightening torques lead to parts wearing out more quickly Parts that are too loose may cause leakage We recommend first installing the valve into the pipeline an...

Page 32: ...e direction of flow 5 Version with flanges make sure that the correct flange gaskets are used Version with threaded ends female male thread and flanges fasten the valve to the pipeline free of stress...

Page 33: ...ontroller can be adapted to the control task Configure the actuator as described in the associated actuator documentation For electric control valves with positioner an initialization needs to be perf...

Page 34: ...ns or closes Wear eye protection when working in close proximity to the control valve Risk of personal injury due to preloaded springs Type 3222 2780 Pneumatic Control Valve Actuators with preloaded s...

Page 35: ...e line Check whether the valve moves to the fail safe position see the Design and principle of operation section Fail safe position for electric actuators and electric actuators with process controlle...

Page 36: ...5 8 EB 5866 EN...

Page 37: ...arising from actuator and plug stem moving Type 3222 2780 Pneumatic Control Valve Do not insert hands or finger into the yoke while the air supply is connected to the actuator Before working on the co...

Page 38: ...valve sizing requirements see information under In tended use in the Safety instructions and measures section Start up putting the valve back into opera tion 1 Allow the valve to warm up to reach amb...

Page 39: ...tuator and plug stem moving Type 3222 2780 Pneumatic Control Valve Do not insert hands or finger into the yoke while the air supply is connected to the actuator Before working on the control valve dis...

Page 40: ...7 2 EB 5866 EN...

Page 41: ...as the control signal Before unblocking the actuator release any stored energy in the actuator e g spring compression of the Type 2780 Pneumatic Actuator See associated actuator documentation Electri...

Page 42: ...he valve 2 Perform troubleshooting see sec tion 8 1 3 Rectify those malfunctions that can be remedied based on the instructions pro vided here Contact our after sales ser vice in all other cases Putti...

Page 43: ...nt work on live parts Before performing any work on the de vice and before opening the device dis connect the supply voltage and protect it against unintentional reconnection Only use power interrupti...

Page 44: ...to the actuator Before working on the control valve disconnect and lock the pneumatic air supply as well as the control signal Do not impede the movement of the actu ator and plug stem by inserting ob...

Page 45: ...eration see the Decommissioning section Check the valve accessories to ensure they are mounted properly Tighten the connections of the valve accessories Check to ensure that the actuator and plug stem...

Page 46: ...9 4 EB 5866 EN...

Page 47: ...nterruption devices that are protected against unintentional re connection of the power supply Risk of burn injuries due to hot components and pipeline Valve components and the pipeline may be come ve...

Page 48: ...ear eye protection when working in close proximity to the control valve Risk of personal injury due to residual process medium in the valve While working on the valve residual process medium can escap...

Page 49: ...r a long time release any stored energy in the actuator e g spring compression See associated actuator documentation Risk of personal injury due to residual process medium in the valve While working o...

Page 50: ...EB 5866 EN Removal Version with welding ends cut the pipe line in front of the weld seam 3 Remove the valve from the pipeline 11 2 Removing the actuator from the valve See associated actuator document...

Page 51: ...After sales Service 2 Send an e mail u retouren samsongroup com to register the return shipment including the following information Type Article no Configuration ID Original order Completed Declarati...

Page 52: ...12 2 EB 5866 EN...

Page 53: ...EB 5866 EN 13 1 Disposal 13 Disposal Observe local national and internation al refuse regulations Do not dispose of components lubricants and hazardous substances together with your household waste...

Page 54: ...13 2 EB 5866 EN...

Page 55: ...EB 5866 EN 14 1 Certificates 14 Certificates The declarations of conformity according Pressure Equipment Directive 2014 68 EU are included on the next pages...

Page 56: ...14 2 EB 5866 EN...

Page 57: ...EB 5866 EN 14 3...

Page 58: ...14 4 EB 5866 EN...

Page 59: ...ses of SAMSON AG its subsid iaries representatives and service facilities worldwide can be found on our website www samsongroup com or in all SAMSON product catalogs Required specifications Please sub...

Page 60: ...15 2 EB 5866 EN...

Page 61: ......

Page 62: ......

Page 63: ......

Page 64: ...2022 04 21 English SAMSON AKTIENGESELLSCHAFT Weism llerstra e 3 60314 Frankfurt am Main Germany Phone 49 69 4009 0 Fax 49 69 4009 1507 samson samsongroup com www samsongroup com EB 5866 EN...

Search results

Summary of Contents for 3222 Series

Reviews:

Related manuals for 3222 Series

Brands by name

Popular brands

Samson 3222 Series, Mounting And Operating Instructions

Search results

Summary of Contents for 3222 Series

Reviews:

Related manuals for 3222 Series

Brands by name

Popular brands