Samson 2357-11 Mounting And Operating Instructions Download Page 8

 8  

EB 2560 EN

Installation

Installation

In the delivered state, the regulators are 
packed to be free of oil and grease for oxy-
gen service.

WARNING!

Use of oil and grease in oxygen at-
mospheres!
Risk of explosion!
Make sure that the regulator is abso-
lutely clean and free of oil and grease 
on installing it.

Flush and clean the pipeline thoroughly be-
fore installing the regulator.

 

Make sure the regulator is installed free 
of stress.

 

Install a strainer upstream of the regu-
lator.
Otherwise, impurities in the pipeline 
may impair the proper functioning of the 
valve, above all the tight shut-off.

4.1 

Mounting position

Install the pressure regulator with 
the actuator housing suspended 
downward in horizontal pipelines. 

Observe the flow direction.

Type 2357-11 Pressure Build-up Regulator 

with safety function

 

Direction of flow from port 

B

 to port 

A

Type 2357-11 Pressure Reducing Valve

 

Direction of flow from port 

A

 to port 

B

Type 2357-21 Excess Pressure Valve

 with 

with non-return unit

A

B

 

Direction of flow from port 

B

 to port 

A

The ports are marked.
Required spare parts and accessories are 
listed in Data Sheet 

u

 

T 2570 EN.

4.2 

Shut-off valve

We recommend installing a hand-operat-
ed shut-off valve both upstream and down-
stream of the regulator. This allows the plant 
to be shut down for cleaning and mainte-
nance, and when the plant is not used for 
longer periods of time.
Install a pressure gauge at a suitable point to 
monitor the pressures prevailing in the plant.

Operation

See Fig. 1 on page 7.

5.1  Start-up

First start up the regulator after mounting all 
parts.

5.2 

Set point adjustment

Every pressure regulator is delivered with the 
set point listed in Table 1 already adjusted.
Turn the set point adjuster (10) using Al-

len key (size 5 mm) to change the default set 

point.
Provided a pressure gauge has been in-
stalled at a suitable point in the plant, the 
required set point can be directly adjusted 

Summary of Contents for 2357-11

Page 1: ...tructions EB 2560 EN Edition August 2014 Type 2357 11 Pressure Build up Regulator Type 2357 21 Excess Pressure Valve Self operated Pressure Regulators Type 2357 11 Pressure Build up Regulator Type 235...

Page 2: ...h if not avoided will result in death or seri ous injury WARNING Hazardous situations which if not avoided could result in death or se rious injury NOTICE Property damage message or mal function Note...

Page 3: ...tion 6 4 Installation 8 4 1 Mounting position 8 4 2 Shut off valve 8 5 Operation 8 5 1 Start up 8 5 2 Set point adjustment 8 5 2 1 Changing the set point range 9 5 3 Decommissioning 10 6 Maintenance 1...

Page 4: ...ence as well as their knowledge of the applicable standards The regulators comply with the requirements of the European Pressure Equip ment Directive 97 23 EC The declaration of conformity issued for...

Page 5: ...to the adjusted set point especial ly in cryogenic plants WARNING Risk of injury and property damage due to high pressure in the plant A suitable overpressure protection must be installed on site in...

Page 6: ...r 10 The valve closes when the pres sure upstream of the valve port B increases Type 2357 11 Pressure Reducing Valve The process medium flows from port A to port B when the Type 2357 11 Pressure Reg u...

Page 7: ...phragm 4 1 Gasket bottom section of the body 5 Diaphragm plate 6 Ball 7 Spring plate 8 Set point springs 9 Spring housing bottom section of the body 10 Set point adjuster hexagon socket 5 mm 11 Lock n...

Page 8: ...357 11 Pressure Reducing Valve Direction of flow from port A to port B Type 2357 21 Excess Pressure Valve with with non return unit A B Direction of flow from port B to port A The ports are marked Req...

Page 9: ...to move free ly 2 Determine the difference between the fixed set point Table 1 and the required set point Turn the set point adjuster 10 the required amount of turns as specified in Fig 2 on page 10 B...

Page 10: ...the operating conditions check the regulator at regular intervals to avoid possible malfunctions WARNING Process medium can escape uncon trolled on dismantling the regulator Risk of cold burns Allow...

Page 11: ...point adjuster 10 counterclockwise to fully relieve the internal set point springs 8 2 Unscrew the body screws 14 using an open end wrench size 19 mm Lift off the valve body 1 3 Unscrew the integrated...

Page 12: ...ww samson de in all SAMSON product catalogs or on the back of these Mounting and Operating Instructions Please send your inquiries to service samson de To assist diagnosis and in case of an unclear mo...

Page 13: ...s and weights 9 Dimensions and weights 100 140 140 51 G A Type 2357 11 Pressure Regulator Type 2357 21 Excess Pressure Valve with welding ends accessories Weight approx 4 kg All dimensions in mm Fig 4...

Page 14: ...ng pressure pmax 63 bar 2 Safety function for Type 2357 11 5 bar above the set point Max perm differential pressure pmax Types 2357 11 Pressure Reducing Valves Gases 30 bar Liquids 6 bar Type 2357 21...

Page 15: ...EB 2560 EN 15...

Page 16: ...SAMSON AG MESS UND REGELTECHNIK Weism llerstra e 3 60314 Frankfurt am Main Germany Phone 49 69 4009 0 Fax 49 69 4009 1507 samson samson de www samson de EB 2560 EN 2014 09 16 English...

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