SamplexPower SRV-120-KIT Owner'S Manual Download Page 1 | Manualshive

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Owner's

Manual

Please read
this manual
before
operating
your kit

Solar

Charging Kit

SRV-50-KIT

SRV-85-KIT

SRV-120-KIT
SRV-EXP-50-KIT

SRV-EXP-85-KIT

SRV-EXP-120-KIT

110-17 Fawcett Rd
Coquitlam, B.C.
Canada V3K 6V2

T: 604 525 3836
F: 604 525 5221

e-mail: [email protected]
website: www.samlexsolar.com

092-2009

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Summary of Contents for SRV-120-KIT

Page 1: ...Owner s Manual Please read this manual before operating your kit Solar Charging Kit SRV 50 KIT SRV 85 KIT SRV 120 KIT SRV EXP 50 KIT SRV EXP 85 KIT SRV EXP 120 KIT ...

Page 2: ...nts List 4 3 0 General Safety 6 4 0 Required Tools Materials 7 5 0 Charge Controller Installation 7 6 0 Wiring 8 7 0 Solar Panel Installation 10 8 0 Connecting Solar Panels in Parallel 12 9 0 Typical Battery Connections 13 10 0 Warranty 15 ...

Page 3: ...or mounting within the RV interior The Samlex Solar RV kit also incorporates mounting hardware including sturdy aluminum Z brackets with the nuts and bolts required to flat mount the solar panel on the roof of the RV or any other flat surface If you wish to optimize the collection of solar energy by tilting the solar panel to an optimal inclination the adjustable tilt mount may be purchased option...

Page 4: ... 0 0 1 1 1 9 Positive MC branch connector 0 0 0 1 1 1 10 Negative MC Branch Connector 0 0 0 1 1 1 11 5 hole mounting bracket 4 4 4 4 4 4 12 Stainless Steel Serrated Flange bolt 20 x 4 4 4 4 4 4 13 Stainless Steel Nylon Insert Locknut 4 4 4 4 4 4 14 Stainless Steel Flat washer 20 8 8 8 8 8 8 15 Well Nut Nut Thread 20 Length 1 Shank Dia 4 4 4 4 4 4 16 Stainless Steel Serrated Flange Bolt 20x1 4 4 4 ...

Page 5: ...tteries contain very corrosive diluted sulphuric acid as electrolyte Precautions should be taken to prevent contact with skin eyes or clothing Batteries generate hydrogen and oxygen during charging resulting in evolution of explosive gas mixture Care should be taken to ventilate the battery area and follow the battery manufacturer s recommendations Never smoke or allow a spark or flame near the ba...

Page 6: ...ree Check and maintain the battery electrolyte levels at regular intervals as per the battery manufacturer s recommendations if flooded wet cell lead acid batteries are used Check and replace damaged components if necessary 3 3 Installation Overview 1 Read the manual in detail and understand the installation procedure 2 Open the packaging and check to make sure that all parts have been received as...

Page 7: ...o SCC 30AB to optimally charge your batteries from the solar panel 2 The Solar charge controller comes with its own detailed manual Read the manual in detail The instructions in this section are only a brief summary of information contained in the manual 3 Make sure the solar panels and batteries are disconnected from the charge controller before installing the charge controller 4 The charge contr...

Page 8: ...the Positive terminal marked BAT of the charge controller Negative lead is connected to the Negative terminal marked BAT of the Charge Controller SCC 30AB Crimp the battery ring terminals fig 6 1 2 provided to the Positive and Negative wire leads to be connected to the battery terminals Clean the battery post terminals free of corrosion and other impurities Bolt the ring terminals to the battery t...

Page 9: ...rdware safely as the vent cover will have to be replaced after the wire has been routed 8 The wire from the solar panel can be routed by either A Hole in the side of the vent Drill a suitable hole in the side of the vent and insert a rubber grommet not provided Route the cable pair carefully to the charge controller through the hole Use appropriate sealant as recommended by your local RV dealer to...

Page 10: ... end fig 7 3 Tightening a conventional machine bolt or screw engages the captive nut thereby causing the bushing to expand outwards This fastens securely to thinner RV roofs by bulging up and against the bottom surface of the roof fig 7 6 If used in a blind hole in a solid surface material the rubber will expand outwards to create a secure fastening fig 7 7 The neoprene and brass resist most envir...

Page 11: ...to the roof surface by inserting the x1 serrated flange bolt into the Well Nut Tighten using a3 8 wrench to a recommended torque of 15 lbs When the serrated flange bolt is screwed into the Well Nut the material surrounding the well nut bulges slightly securing the structure to the RV roof 11 Make sure all bolts and mounting brackets are covered by good amounts of suitable RV sealant recommended by...

Page 12: ... as in fig 8 1 4 Mate the MC branch connectors to the corresponding mating MC connector on the pre assembled cables provided with your original kit Fig 8 1 Connecting solar modules in parallel Additional Solar Panel Existing Solar Panel Negative MC branch connector Positive MC branch connector If the additional solar panels are required to be mounted at a distance from the existing solar panel a p...

Page 13: ...ttery 3 Battery 2 Battery 4 Battery 1 Battery 3 Battery 2 Battery 1 Battery 2 Battery 4 Cable A Cable B Cable A Cable B Cable A Cable B Solar Charge Controller SCC30 AB rear view Solar Charge Controller SCC30 AB rear view Solar Charge Controller SCC30 AB rear view PV PV BAT BAT 6V Battery 6V Battery PV PV BAT BAT 12V Battery 12V Battery 12V Battery 12V Battery PV PV BAT BAT 6V Battery 6V Battery 6...

Page 14: ...ries will charge at the same charging current and thus will be charged to the same state at the same time None of the batteries will see an overcharge condition If the positive output cable of the battery charger Cable A is connected to the positive battery post of the first battery Battery 1 in Fig 9 2 or to the positive battery post of the first battery string Battery 1 of String 1 in Fig 9 3 an...

Page 15: ...able to remedy the defect after having a reasonable number of opportunities to do so Warranty service shall be performed only by the Warrantor Any attempt to remedy the defect by anyone other than the Warrantor shall render this warranty void There shall be no warranty for defects or damages caused by faulty installation or hook up abuse or misuse of the equipment including exposure to excessive h...

Page 16: ...110 17 Fawcett Rd Coquitlam B C Canada V3K 6V2 T 604 525 3836 F 604 525 5221 e mail samlex samlexsolar com website www samlexsolar com 092 2009 ...

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