Samoa Larius STAR 3001W Operating And Maintenance Manual Download Page 39

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STAR 3001W

ED.

11 - 01/2021 - Cod. 150190

Fig. 2N

Serial

Number

Codice

Anno

XXXXX

MADE IN ITALY

20 _ _

Numero

di Serie

Star 3001

Year

250 _ _

Code

WWW.LARIUS.EU

POSIZIONAMENTO ETICHETTA

LABELLING POSITION

Pos.

Code

Description

25839

Water-borne barrel assembly

25147

Low pressure tip

25148

Complete rheophore

25151

Locking nut

25250

Complete product hose

25335

Polyethylene gasket

25152

OR 2025

25153

PTFE ring

25154

Neddle support

See tab. 1 Needle spring

Pos.

Code

Description

25104

Fixing ring nut

25156

Locking ring nut

25157

Complete ball tip

25159

Needle

25160

Trigger bushing

25103

Rubber gasket

25352

OR 2015

25074

Washer (for airless model)

25323

Kit for Star 2001 manual gun (excluding pos. 5)

TAB. 1 - ORDER CODES FOR POS. 10 STEEL NEEDLE SPRING

cod. 25261 Airless needle spring

(Yellow)

cod. 25264 Air assisted airless needle spring up to 100 bar Steel wire diameter 1.6 mm

cod. 25263 Air assisted airless needle spring up to 130 bar Steel wire diameter 1.7 Mm

cod. 25262 Low pressure needle spring

Steel (zinc)

Summary of Contents for Larius STAR 3001W

Page 1: ...w w w l a r i u s c o m ED 11 01 2021 Manuale Cod 150190 STAR 3001W Manual gun for electrostatic painting water based OPERATING AND MAINTENANCE MANUAL EN...

Page 2: ...manual without prior notice This manual is to be considered as an English language translation of the original manual in Italian The manufacturer shall bear no responsibility for any damages or inconv...

Page 3: ...DEX WARNINGS 2 WORKING PRINCIPLE 3 TECHNICAL DATA 4 DEASCRIPTION OF THE MANUAL GUN 7 DESCRIPTION OF THE ELECTRIC GENERATOR 8 CONNECTIONS 9 TRANSPORT AND UNPACKAGING 11 CONDITIONS OF GUARANTEE 11 SAFET...

Page 4: ...y out the decompression procedure explained in this manual and prevent any risk of the equipment starting unexpectedly Report any risk of chemical reaction or explosion if this warning has not been gi...

Page 5: ...of last generation chemically inert to solvents oils and paints This ensures the best resistance offered until now by a producer to ensure maximum reliability efficiency and durability of the life cyc...

Page 6: ...ca Infut frequency 33 Khz Input current 1 5 A max Output voltage 0 90 KV Polarity negativa Rated current 150 A Short circuit current 200 A Generator gun cable lenght 10 m Weight 1100 gr Lenght 300 mm...

Page 7: ...210 255 290 STAR 3001 MANUALE ALL ACQUA 135 255 www larius com 5 STAR 3001W ED 11 01 2021 Cod 150190 Fig 5C STAR 3001 MANUAL GUN WATER BORNE dimensioNS AND OVERALL MANUAL GUN...

Page 8: ...ERTO FILETTATO M8X9 5 ARIA DI COMANDO ASTINA ARIA DI REGOLAZIONE GETTO RACCORDO ENTRATA MATERIALE Gj 3 8 ATTACCO RAPIDO PNEUMATICO 1 8 D6 ATTACCO RAPIDO PNEUMATICO 1 4 D8 PNEUMATIC QUICK ATTACK 1 4 II...

Page 9: ...rel assembly 2 Fixing ring 3 Hook 4 Trigger 5 Safety lock 6 Handgrip 7 Coupling for electric generator cable 8 Fitting for product inlet 9 Product hose 10 Air quick coupling 11 Locking ring 12 Fan reg...

Page 10: ...sions only 4 Voltage scale 5 Voltage set value 6 Voltage set touch 0 90 kV 7 Selection keys for the 3 voltage preset values 8 Probe key only for solvent borne paints and gun Pos Description 9 Safety f...

Page 11: ...gun 5 Star 3001 gun CONNECTIONS RULES FOR AN EXCELLENT ELECTROSTATIC EFFECT Choose specific electrostatic paints Check paint viscosity Check proper grounding of conductive components Protect the gun...

Page 12: ...10 STAR 3001W ED 11 01 2021 Cod 150190 Fig 2F TYPICAL CONNECTIONS OF THE EQUIPMENT RESISTIVITY TESTING PROBE for solvent borne versions only POWER CABLE GROUNDING CABLE ELECTROSTATIC CABLE PRODUCT IN...

Page 13: ...IDENTS ABOUT THE USE OF SAFETY DEVICES FOR THEIR OWN SAFETY AND ABOUTTHEGENERALRULESFORACCIDENTPREVENTION INCOMPLIANCEWITHINTERNATIONALREGULATIONSAND WITH THE LAWS OF THE COUNTRY WHERE THE PLANT IS US...

Page 14: ...ous Handletheflexiblehosecarefully Do notpulltheflexiblehosetomovetheequipment Never use a damaged or a repaired flexible HOSE Thehighspeedoftraveloftheproductinthehose can create static electricity t...

Page 15: ...suitable grounding J1 for the pump L2 and the fluid tank J3 GROUNDING OF THE TARGET OBJECT Provide a suitable grounding J6 of the hook holding the object to be coated J7 GROUNDING OF OPERATOR S GLOVE...

Page 16: ...Fig 5J Fig 1K K K2 NO K1 ADJUST THE TRIGGER To adjust the trigger K1 it is necessary to tighten or loosen the screw K2 setting up NOTE Only on low pressure versions this adjustment allows to increase...

Page 17: ...P To optimize the grip of the gun according to operator s needs it s possible to adjust the vertical position K3 of the trigger security lock K4 Adjust by loosening the screw K5 VERTICAL HORIZONTAL CH...

Page 18: ...e three set levels directly from the keys on the rear side of the gun STAR 3001W Store the program Press the power switch K5 to turn on the equipment STORE SETTING PARAMETERS The gun provides three le...

Page 19: ...ARREL Use a suitable wrench L1 to loosen the two side screws L2 and remove the trigger L3 This procedure shall be carried out for guns with NOTE It is recommended to set the 3 levels according to oper...

Page 20: ...E TIP Remove the product inlet hose L1 by means of a suitable wrench L2 REMOVE THE PRODUCT INLET HOSE This procedure shall be carried out for guns with Unscrewthelockingring L1 andremovethefrontbarrel...

Page 21: ...The front side houses the metal tip L2 Check the wear of the tip L2 and replace it if necessary Check that the body of the needle is not damaged or worn Replace it if necessary Duly clean this compone...

Page 22: ...t L2 and use it to remove the needle support L2 Check the wear of the two gaskets L3 and L4 of the needle support Replacethem ifnecessary Worngasketsmaycause the overflow of the product from the inspe...

Page 23: ...LOW PRESSURE CONE TIP AIRLESS FAN TIP AIRASSISTEDAIRLESS FAN TIP AIRASSISTEDAIRLESS CONE TIP LOW PRESSURE FAN TIP AIRLESS CONE TIP Remove the locking ring L1 and the fixing ring nut L2 Remove the barr...

Page 24: ...ring nut L1 Remove the low pressure air cap L1 Check that the components are intact and clean Check and clean the air outlet holes L2 and the internal O ring L3 REMOVE THE ADJUSTING RING NUT This pro...

Page 25: ...verify the gauge of the product outlet holes Should the cone tip be worn provide to replace it REMOVE THE AIR ASSISTED AIRLESS AIRLESS CONE TIP This procedure shall be carried out for guns with Remov...

Page 26: ...rried out for guns with Remove the fan tip L1 by means of a suitable wrench L2 Check clean the fan tip L1 and verify the gauge of the product outlet holes Should the cone tip be worn provide to replac...

Page 27: ...a suitable wrench L6 Check clean the fan tip L7 and verify the gauge of the product outlet holes Should the cone tip be worn provide to replace it REMOVE THE AIRLESS FAN TIP This procedure shall be ca...

Page 28: ...L3 LOW PRESSURE CONE TIP AIRLESS FAN TIP AIRASSISTEDAIRLESS CONE TIP LOW PRESSURE FAN TIP AIRASSISTEDAIRLESS FAN TIP VERIFY RHEOPHORES CLEANING This procedure shall be carried out for guns with Check...

Page 29: ...o lubricate it with special grease before introducing it inside the barrel M2 The needle support M1 shall be inserted making sure that the hole M3 matches with the inspection door M4 Lubricate the nee...

Page 30: ...CONE TIP LOW PRESSURE CONE TIP AIRLESS FAN TIP AIR ASSISTED AIRLESS FAN TIP AIR ASSISTED AIRLESS CONE TIP LOW PRESSURE FAN TIP AIRLESS CONE TIP INSERT THE NOZZLE TIP This procedure shall be carried o...

Page 31: ...AIRLESS FAN TIP AIR ASSISTED AIRLESS CONE TIP LOW PRESSURE FAN TIP AIRLESS CONE TIP INSERT THE SPRING This procedure shall be carried out for guns with INSERT THE FRONT BARREL This procedure shall be...

Page 32: ...IP AIRLESS FAN TIP AIR ASSISTED AIRLESS FAN TIP AIR ASSISTED AIRLESS CONE TIP LOW PRESSURE FAN TIP AIRLESS CONE TIP INSERT THE PRODUCT INLET HOSE This procedure shall be carried out for guns with POSI...

Page 33: ...CONE TIP LOW PRESSURE CONE TIP AIRLESS FAN TIP AIR ASSISTED AIRLESS FAN TIP AIR ASSISTED AIRLESS CONE TIP LOW PRESSURE FAN TIP AIRLESS CONE TIP INSERT THE TRIGGER This procedure shall be carried out f...

Page 34: ...This procedure shall be carried out for guns with INSERT THE LOW PRESSURE AIR CAP This procedure shall be carried out for guns with LOW PRESSURE CONE TIP INSERT THE RING NUTS This procedure shall be c...

Page 35: ...uns with AIRASSISTEDAIRLESS CONE TIP INSERT THE RING NUT This procedure shall be carried out for guns with LOW PRESSURE FAN TIP INSERT THE RING NUT This procedure shall be carried out for guns with AI...

Page 36: ...is procedure shall be carried out for guns with AIRLESS FAN TIP MONTAGGIO DELLA GHIERA This procedure shall be carried out for guns with AIRASSISTEDAIRLESS FAN TIP Insert the locking ring nut M1 Inser...

Page 37: ...www larius com 35 STAR 3001W ED 11 01 2021 Cod 150190 I n t e n t i o n a l l y b l a n k p a g e...

Page 38: ...POS 2 14 MONTAGGIO EL REOFORO RIF 25071 17 15 10 11 12 16 13 2 4 3 18 PRODUCT NEEDLE KIT AIRLESSAIR ASSISTED AIRLESS FAN CONE TIP REF 25271 POS 13 14 LOW PRESSURE FAN CONE TIP RE 25208 POS 2 14 RHEOP...

Page 39: ...FE ring 9 25154 Neddle support 10 See tab 1 Needle spring Pos Code Description 11 25104 Fixing ring nut 12 25156 Locking ring nut 13 25157 Complete ball tip 14 25159 Needle 15 25160 Trigger bushing 16...

Page 40: ...ERIALE RIF 25250 KIT ASTINA ARIA AIR ASSISTED AIRLESS BASSA P RIF 25117 TUBO NON COMPRESO NEI KIT IMPUGNATURA CAVO NON COMPRESO NEI KIT IMPUGNATURA 33 30 20 13 14 11 10 8 34 1 COMPLETE PRODUCT TUBE KI...

Page 41: ...r needle spring 13 25121 Orm 0105 15 14 25122 Aluminium air needle cap 15 25124 Air locking nut 16 25250 Product hose 17 9047 Stainless steel fixing ring nut 18 25343 Filter support 19 270 Stainless s...

Page 42: ...MPLETENOZZLE KIT LOW PRESSURE FOR STAR 3001W GUN 25189 Hole 1 6 25391 Hole 1 3 25190 Hole 0 8 P Fig 1P 1B 8 12 13 14 15 16 11 1A 2 3 5 6 7 9 8 10 NEL MONTAGGIO DEL MODELLO AIRLESS NON SONO PREVISTI GL...

Page 43: ...271 Complete needle High Pressure air assisted airless 1B 25272 Complete needle low pressure 2 25225 Complete head High Pressure air assisted airless 3 25170 1 Gasket 4 25045 Complete plate support 5...

Page 44: ...181 Low pressure hole 1 1 25182 Low pressure hole 1 3 25183 Low pressure hole 1 5 AIR ASSISTED AIRLESS NOZZLE KIT 25193 AIR ASSISTED AIRLESS for available tips see tab 1 Q 6A 2 4A 14 7 9 10 11 1 2 3 7...

Page 45: ...eal 8 25174 Dowel 9 25175 Nozzle support 10 Air assisted airless nozzle 11 25170 1 Nozzle seal airless 11A 25170 2 Nozzle seal air assisted airless 12 25276 OR 13 25177 OR 14 25206 Complete airless sl...

Page 46: ...faulty or clogged Clean or replace if necessary Pattern is deformed or heavy Air cap and nozzle assembly is wrong Check the air cap and nozzle assembly Air cap is damaged Replace Low air delivery Air...

Page 47: ...e 21 50 FAN TIP NOZZLES STAR 3001 LOW PRESSURE 25277 0 8 mm air mix 25178 1 1 mm air mix 25179 1 3 mm air mix 25180 1 5 mm air mix Trouble Possible cause Solution Low voltage Low voltage cable connect...

Page 48: ...p nozzle kit 1 3 mm 25183 Fan tip nozzle kit 1 5 mm CONE TIP NOZZLE KIT LOW PRESSURE 25190 Cone tip nozzle kit 0 8 mm 25391 Cone tip nozzle kit 1 3 mm 25189 Cone tip nozzle kit 1 5 mm CONE OR FAN TIP...

Page 49: ...www larius com 47 STAR 3001W ED 11 01 2021 Cod 150190 I n t e n t i o n a l l y b l a n k p a g e...

Page 50: ...LARIUS srl Via Antonio Stoppani 21 23801 Calolziocorte LC ITALY TEL 39 0341 621152 Fax 39 0341 621243 larius larius com www larius com...

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