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Samoa 65401 Operating And Maintenance Manual Download Page 45

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45

SUPER Nova 68:1 v1- v2

 REV. 01 - 10/2021 - Cod. 150200

FOOt VaLVe BOdY - sUPer NOVa 68:1 V2 

NPsm attacks

Pos.

code

description

Q.ty

65031/1

Stainless steel complete foot valve 
group 

65032/1

Steel complete foot valve group

1

65174

O-ring 4300

1

2

65074

O-ring 4237

1

3

65155

Spacer

1

4

65154

Ball guide

1

5

95027

Ball 1" 1/4

1

6

95029/1 Ball housing

1

7

65152

Ball seat housing

1

8

65142

Complete ball seat housing

1

9

65271

Ball housing gasket

1

10

65057

Ring nut stainless steel

1

11

81009

Hex socket set screw stainless steel

3

FOOt VaLVe BOdY - sUPer NOVa 68:1 V2 

NPsm attacks

Pos.

code

description

Q.ty

12

65151

Foot valve body stainless steel 

1

65051

Foot valve body steel

1

13

65140

Complete foot valve body assembled 
stainless steel

1

65141

Complete foot valve body assembled 
steel

1

16

20833

Elbow 90° 1" 1/2 F-F - Steel version

1

15

19631

Nipple - Stainless steel version

1

19630

Nipple - Steel version

1

16

100

Plug

1

17

98230

Nipple 1" BSPT - 1" NPSM -Stainless 
steel version

1

18

65186

Elbow F-F 1" 1/2 Stainless steel version

1

19

65183

Reduced elbow - Stainless steel version

1

cOmPLete PUmPiNG UNit - sUPer NOVa 68:1 V2 

NPsm attacks

code

description

65004/5 Stainless steel complete pumping unit Super Nova 68:1 V2

65003/3 Steel complete pumping unit Super Nova 68:1 V2

65003/6 Stainless steel complete pumping unit Super Nova 68:1 V2 - HD

65004/6 Steel complete pumping unit Super Nova 68:1 V2 - HD

68121/1 Complete gasket kit PTFE+PE1000

Summary of Contents for 65401

Page 1: ...hread attacks Code Description 65401 Steel on trolley 68401 Stainless steel on trolley V2 version NPSM attacks Code Description CS680CL Steel on trolley CS680HL Heavy duty steel on trolley CS680SL Stainless steel on trolley CS680UL Heavy duty stainless steel on trolley SUPER NOVA 68 1 V1 V2 AIRLESS pneumatic pump ...

Page 2: ... manual without prior notice This manual is to be considered as an English language translation of the original manual in Italian The manufacturer shall bear no responsibility for any damages or inconveniences that may arise due to the incorrect translation of the instructions contained within the original manual in Italian ...

Page 3: ...TING UP 9 OPERATION 10 CLEANING AT THE END OF THE WORK 10 GENERAL MAINTENANCE 10 ROUTINE MAINTENANCE 11 TROUBLESHOOTING 12 DISASSEMBLY OF THE PNEUMATIC MOTOR 13 DISASSEMBLY OF THE PUMPING GROUP 18 SUPER NOVA 68 1 SPART PARTS 23 SUPER NOVA 68 1 V1 V2 COMMON SPARE PARTS 24 SUPER NOVA 68 1 V1 V2 MOTOR GROUP 24 SUPER NOVA 68 1 V1 V2 HANDTRUCK 26 SUPER NOVA 68 1 V1 V2 AIR GROUP 28 SUPER NOVA 68 1 V1 ME...

Page 4: ...equipment carry out the decompression procedure explained in this manual and prevent any risk of the equipment starting unexpectedly Report any risk of chemical reaction or explosion if this warning has not been given IF PROVIDED There is a risk of injury or serious lesion related to contact with the jet from the spray gun If this should occur IMME DIATELY contact a doctor indicating the type of p...

Page 5: ...USE OF SAFETY DEVICES FOR THEIR OWN SAFETY AND ABOUTTHEGENERALRULESFORACCIDENTPREVENTION INCOMPLIANCEWITHINTERNATIONALREGULATIONSAND WITH THE LAWS OF THE COUNTRY WHERE THE PLANT IS USED THE BEHAVIOUR OF THE EMPLOYEES SHALL STRICTLY COMPLY WITH THE ACCIDENT PREVENTION AND ALSO ENVIRONMENTALREGULATIONSINFORCEINTHECOUNTRY WHERE THE PLANT IS INSTALLED AND USED KEEP YOUR WORK PLACE CLEAN AND TIDY DISOR...

Page 6: ... into contact Never use paints or solvents containing Halogen Hydrocarbons as the Methylene Chloride If these products come into contact with aluminium parts can provoke dangerous chemical reactions with risk of corrosion and explosion If the product to be used is toxic avoid inhalation and contact by using protection gloves goggles and proper face shields Take proper safety measures for the prote...

Page 7: ...face cools dramatically Avoid touching the area indicated Contactoftheskinwiththelow temperaturearea may cause frostbite Common working clothes and leather gloves provide adequate protection If 100 pure antifreeze liquid is used it is recommended the dilution shown in the table DILUITION RECOMMENDED FOR PURE PRODUCT water diluition C environmental temperature 10 5 20 10 30 20 40 25 50 37 60 50 NOT...

Page 8: ...EM Pos Description 1 Pump feeding air inlet 2 Pneumatic motor 3 Material output 4 Material entry 5 Material pumping group 6 Eyebolt for pump transport 7 Material recirculation hose Pos Description 8 Filter 9 Grounding cable 10 Suction filter 11 Spraying gun 12 High pressure hose 13 Air treatment group DESCRIPTION OF THE EQUIPMENT ...

Page 9: ...o the prodcut feeding hose J8 PUMP FASTENING ON THE HOIST For the correct fastening of the pump on the hoist follow the procedure described in the manual for use and maintenance of the air hoist CONNECTION TO THE FEED AIR For pump feed use a hose with an internal diameter higher than 20 mm CONNECTION OF THE RECIRCULATION HOSE Connect the recirculation hose J1 to the coupling J2 SETTING UP CONNECTI...

Page 10: ... we suggest to duly suck and leave light mineral oil inside the pumping unit Makethecompressedairflowintothepump Itisadvisableto adjust air pressure to minimum necessary for its continuous working When the product chamber is full pump will start working and stopping Pump will start working again any time the trigger of the spray gun is pressed or the delivery valve is open Thepumphasbeenadjustedat...

Page 11: ...re and seals wear In case of persistent coming out of product replace the seals To prevent the product from drying up on the piston rod refill the cup with lubricant compatible with the product used Check periodically the air supply to the pump Ensure the air is always clean and lubricated In case of installation of a lubricator on the air supply to the pump it is advisable to keep its cup full of...

Page 12: ...ollow the instructions in the relevant manual Feeding air is not enough Increase the feeding air pressure Suction valve worn or partially clogged Disassemble the suction valve Clean and or replace if necessary the worn parts Outlet valve worn or partially clogged Disassembletheoutletvalve Cleanand or replace if necessary the worn parts The pump works but the product is not flowing enough Suction v...

Page 13: ...ts P6 from the support P7 Turn counterclockwise the screws P8 take care to the washers P9 and remove the support P7 together with the rollers P10 and the pins P11 Extract the spring P12 the spring guide rod P13 and the roller pushing piston P14 Ensure the spring slides freely on the guide rod the guide rod slides into the roller pushing piston and this last slides into the mount hole Check the rol...

Page 14: ...cked using a wrench Remove the seat P17 from the rod P23 Unscrew the bush P22 if necessary keep the rod P23 blocked on the threaded part using pliers with the bits wrapped in rags to avoid damage to thread Remove the screws P24 take care to the washers P25 a manifold P26 and the gasket P27 Using a screwdriver remove the washer P28 and the rubber pad P29 Handle with care the manifold The edges of i...

Page 15: ...raction in order to avoid that motor piston may damage the internal surface of the cylinder Extract the motor piston from the motor support P35 Verify the O ring P36 is undamaged Tighten the lower edge of the piston rod using pliers see illustration and unscrew the fitting P37 with a wrench Remove the motor rod P38 and check it is undamaged Rubthemotorrod P38 withvaselinegreasebeforeinserting it i...

Page 16: ...ully Fastenthecylinder P41 onthesupport P39 respecttheposition and at the same time insert the piston rod into the support Turn clockwise the screws P33 Insert into the motor rod P23 the washer P31 Carefully insert the rod guiding screw P30 into the motor rod turn it slowly following the direction of the thread and screw it on the cylinder P41 Inserttherubberpad P29 andthewasher P28 intothesupport...

Page 17: ...ration Thedistancebetweenthewalls of the manifold and the edge of the seat must be about 0 8 mm Rub the rollers P10 and the pins P11 with vaseline grease and insert them into the mount P7 Rub the rubber pad P15 and the washer P16 with vaseline grease and insert them into the mount P7 Grease the roller pushing pistons P14 the spring guide rods P13 the springs P12 and insert them into the mount P7 F...

Page 18: ...pumping unit Unscrew the coupling sleeve Q4 so as to disconnect the pumping group rod Q5 from the motor DISASSEMBLY OF THE PUMPING GROUP Always close the compressed air supply and release the pressure in the plant before disas sembling the pumping group If the product being used is toxic it is suggested to follow the cleaningprocedureonpage7toavoidthecontact with the product during the disassembli...

Page 19: ...1 V2 REV 01 10 2021 Cod 150200 Fig 3Q Fig 4Q Fig 5Q Loosen the packing gland Q6 without removing it by means of the suitable clamping wrench Q7 Unscrew and remove the gaskets stuffing pack Q8 by means of a the suitable clamping wrench Q9 Wrench Ref 20144 ...

Page 20: ...200 Fig 6Q Fig 7Q Fig 8Q Fig 9Q Fig 10Q Remove the packing gland Q10 to reach the upper sealing gaskets Q11 Insert the new gaskets pack Q12 in the slot Q13 Open gasket pack CORRECT ASSEMBLY upper gaskets pack ATTENTION FOLLOW THE GASKETS ASSEMBLY AS DESCRIBED Closed gaskets pack ...

Page 21: ...w larius com 21 SUPER Nova 68 1 V1 V2 REV 01 10 2021 Cod 150200 Fig 11Q Fig 12Q Fig 13Q Unscrew and remove the foot valve Q14 Remove the stem Q15 and the sleeve Q16 from the pumping unit and extract the sleeve Q16 from the stem Q15 ...

Page 22: ...g 14Q Fig 15Q Fig 16Q Unscrew and remove the gaskets stuffing pack Q17 to loose the worn lower sealing gaskets Q18 Insert the new gaskets pack Q19 as shown Assembly according to the following picture CORRECT ASSEMBLY upper gaskets pack ATTENTION FOLLOW THE GASKETS ASSEMBLY AS DESCRIBED ...

Page 23: ... R1 Handtruck Super Nova 68 1 V1 and V2 pag 27 R2 S3 Pumping group Super Nova 68 1 T3 V1 version pag 34 V2 version pag 42 S2 Stem group Super Nova 68 1 T2 V1 version pag 32 V2 version pag 40 S1 Filter group Super Nova 68 1 T1 V1 version pag 30 V2 version pag 38 S4 Foot valve body Super Nova 68 1 T4 V1 version pag 36 V2 version pag 44 Aspiration group Super Nova 68 1 V2 pag 46 T5 ...

Page 24: ... 24 15 26 17 16 23 24 26 27 33 32 18 15 14 21 25 28 19 20 22 31 29 30 39 49 1 www larius com 24 SUPER Nova 68 1 V1 V2 REV 01 10 2021 Cod 150200 R1 R SUPER NOVA 68 1 V1 V2 MOTOR GROUP CODE 65115 WARNING always indicate code and quantity for each part required SUPER NOVA 68 1 V1 V2 COMMON SPARE PARTS ...

Page 25: ...9 Leather ring 1 21 95080 Sealing gasket 1 22 33031 Copper washer 1 23 95097 Valve housing 1 24 95077 Spring 2 25 95075 O ring 2 26 95076 Travese reverse valve 2 27 95073 Manifold plate 2 28 95071 Plate gasket 2 MOTOR GROUP SUPER NOVA 68 1 V1 V2 Pos Code Description Q ty 29 95070 Manifold 2 30 95072 Manifold gasket 2 31 95096 Washer 5 32 95068 Screw 4 33 95067 Plug 3 4 GAS conical 1 34 95090 Fitti...

Page 26: ... 1 23 Valve housing 1 25 O ring 2 26 Travese reverse valve 2 30 Manifold gasket 2 40 O ring 1 44 Gasket 1 45 O ring 1 46A Gas ring 1 46B Leather ring 2 Pos Description Q ty 8 Roller 2 9 Pin 2 10 Roller piston 2 25 O ring 2 26 Travese reverse valve 2 30 Manifold gasket 2 MOTOR MOVEMENT INVERSION DEVICE CODE 40066 GASKETS KIT MOTOR CODE 40065 ...

Page 27: ...WARNING always indicate code and quantity for each part required COMPLETE HANDTRUCK SUPER NOVA 68 1 V1 V2 Pos Code Description 65380 Complete handtruck 1 65381 Handtruck 2 20304 Plug 3 18902 Split pin 4 65382 Handle COMPLETE HANDTRUCK SUPER NOVA 68 1 V1 V2 Pos Code Description 5 4461 Wheel 6 4492 Cover 7 8371 Screw 8 65383 Bushing ...

Page 28: ...ment group 1 95031 Elbow M F 1 MF92 1 2 95313 Reduction 1 3 4 MF 1 3 95090 Adapter 3 4 1 4 95308 Femal fitting 2 5 95310 Metal clamp 2 6 95309 Hose 19x30 0 30 mt 1 7 510142 Pneumatic feeding tube 1 8 95350 Group F R L 1 AIR GROUP SUPER NOVA 68 1 V1 V2 Pos Code Description Q ty 9 95323 Valve 1 1 10 95302 Quick coupling 1 male 1 11 95319 Quick coupling m 1 4 1 12 95318 Quick coupling 8x17 1 13 95301...

Page 29: ...I n t e n t i o n a l l y b l a n k p a g e ...

Page 30: ...www larius com 30 SUPER Nova 68 1 V1 V2 REV 01 10 2021 Cod 150200 S1 S SUPER NOVA 68 1 V1 FILTER GROUP WARNING always indicate code and quantity for each part required SUPER NOVA 68 1 V1 METRIC THREAD ATTACKS SPARE PARTS STAINLESS STEEL VERSION STEEL VERSION STEEL VERSION STAINLESS STEEL VERSION Inox label STAINLESS STEEL VERSION Sold separately ...

Page 31: ... stainless steel version 1 95214 Plug steel version 1 7 6149 1 Fitting stainless steel version 2 95230 Fitting steel version 2 8 33010 Sealing washer stainless steel version 1 33010 Sealing washer steel version 4 9 33037 Ball cock 2 33034 Ball cock 2 10 6148 Fitting stainless steel version 1 95231 Fitting steel version 1 11 65176 Filter inlet fitting stainless steel version 1 65076 Filter inlet fi...

Page 32: ...us com 32 SUPER Nova 68 1 V1 V2 REV 01 10 2021 Cod 150200 S2 SUPER NOVA 68 1 V1 STEM GROUP WARNING always indicate code and quantity for each part required LOWER SEALING GASKETS PACK CORRECT ASSEMBLY NOTE The orientation of the lower sealing gaskets pack is opposite respect to the upper sealing gaskets pack ...

Page 33: ...ing stem 1 6 65263 Pumping stem gasket 1 7 65362 Stainless sleel gaskets stuffing stem 1 8 91010 Pin UNI 6873 Ø 5x14 1 9 68012 Upper stem assembled 1 10 4060 Ball 1 11 65361 Gaskets stuffing nut 1 12 65043 Complete gaskets pack 1 12A 98213 Gaskets stuffing female nut 1 12B 95515 Gasket PTFE 3 95516 Gasket Polyethylene 2 12C 98221 Gaskets stuffing male nut 1 13 65146 Stainless steel stem ass ball h...

Page 34: ... 34 SUPER Nova 68 1 V1 V2 REV 01 10 2021 Cod 150200 S3 SUPER NOVA 68 1 V1 PUMPING GROUP WARNING always indicate code and quantity for each part required UPPER SEALING GASKETS PACK CORRECT ASSEMBLY NOTE The orientation of the upper sealing gaskets pack is opposite respect to the lower sealing gaskets pack NOT INCLUDED IN PUMPING ASSEMBLY ...

Page 35: ...1 2B 95515 Gasket PTFE 3 95516 Gasket Polyethylene 2 2C 98221 Gaskets stuffing male nut 1 3 65370 Stainless steel packing gland 1 4 65091 OR 162 2 5 65098 Pumping body assembly 1 6 65092 Lock nut ring 1 7 65158 Stainless steel pumping unit body 1 65058 Steel pumping unit body 1 8 65090 Pumping sleeve gasket 1 9 68091 Pumping sleeve 1 10 20144 Wrench not included in pumping assembly 1 11 65072 Tie ...

Page 36: ...NE ZINCATA VERSIONE INOX 14 13 www larius com 36 SUPER Nova 68 1 V1 V2 REV 01 10 2021 Cod 150200 S4 SUPER NOVA 68 1 V1 FOOT VALVE BODY WARNING always indicate code and quantity for each part required STEEL VERSION STAINLESS STEEL VERSION ...

Page 37: ...t 1 8 65140 Stainless steel compl foot valve body assembled 1 65141 Steel complete foot valve body assembled 1 9 20833 Elbow F F 1 1 1 2 Steel version 1 10 98232 Stainless steel inlet fitting 1 95032 Steel inlet fitting 1 11 96099 Sealing sleeve 1 12 100 Plug 1 13 98230 Nipple 1 1 2 stainless steel version 1 14 65186 Elbow 90 1 1 2 F F stainless steel version 1 15 65183 Reduced elbow F F 1 1 1 2 S...

Page 38: ...IONE ALLUMINIO STEEL VERSION STAINLESS STEEL VERSION Separately sold STAINLESS STEEL VERSION STEEL VERSION www larius com 38 SUPER Nova 68 1 V1 V2 REV 01 10 2021 Cod 150200 T1 T SUPER NOVA 68 1 V2 FILTER GROUP WARNING always indicate code and quantity for each part required Inox label STAINLESS STEEL VERSION SUPER NOVA 68 1 V2 NPSM ATTACKS SPARE PARTS ...

Page 39: ...ess steel version 1 95214 Plug steel version 1 7 6149 1 Fitting 3 8 stainless steel version 2 95230 Fitting 3 8 steel version 2 8 33010 Sealing washer steel version 2 9 33037 Ball cock stainless steel version 2 33034 Ball cock steel version 2 10 19633 Fitting 3 8 M16x1 5 stainless steel 1 19632 Fitting 3 8 M16x1 5 steel 1 11 65176 Filter inlet fitting stainless steel version 1 65076 Filter inlet f...

Page 40: ...40 SUPER Nova 68 1 V1 V2 REV 01 10 2021 Cod 150200 T2 SUPER NOVA 68 1 V2 STEM GROUP COD 65026 2 WARNING always indicate code and quantity for each part required LOWER SEALING GASKETS PACK CORRECT ASSEMBLY NOTE The orientation of the lower sealing gaskets pack is opposite respect to the upper sealing gaskets pack ...

Page 41: ...g stem stainless steel Heavy duty 1 6 65263 1 Pumping stem gasket 1 7 65362 1 Stainless steel gasket stuffing stem 1 8 91010 Pin 1 9 68011 Stainless steel stem assembled 1 66011 0 Stainless steel stem assembled Heavy Duty 1 10 4060 Ball 1 11 65361 1 Gasket stuffing nut 1 12 65043 1 Complete gasket pack 1 12A 98213 1 Gaskets stuffing female nut 1 12B 95515 1 Gasket PTFE 3 95516 1 Gasket Polyethylen...

Page 42: ... 42 SUPER Nova 68 1 V1 V2 REV 01 10 2021 Cod 150200 T3 SUPER NOVA 68 1 V2 PUMPING GROUP WARNING always indicate code and quantity for each part required UPPER SEALING GASKETS PACK CORRECT ASSEMBLY NOTE The orientation of the upper sealing gaskets pack is opposite respect to the lower sealing gaskets pack NOT INCLUDED IN PUMPING ASSEMBLY ...

Page 43: ... 2B 95515 1 Gasket PTFE 3 95516 1 Gasket Polyethylene 2 2C 98221 1 Gaskets stuffing male nut 1 3 65370 Steel packing gland 1 65370 1 Stainless steel packing gland 1 4 65091 OR 162 2 5 68098 Pumping body assembly Stainless steel version 1 65098 Pumping body assembly steel version 1 6 65092 Lock nut ring 1 7 65158 Stainless steel pumping unit body 1 65058 Steel pumping unit body 1 8 65090 Pumping sl...

Page 44: ... 1 12 10 8 9 11 13 18 17 14 19 15 16 www larius com 44 SUPER Nova 68 1 V1 V2 REV 01 10 2021 Cod 150200 T4 SUPER NOVA 68 1 V2 FOOT VALVE BODY WARNING always indicate code and quantity for each part required STEEL VERSION STAINLESS STEEL VERSION ...

Page 45: ... 65151 Foot valve body stainless steel 1 65051 Foot valve body steel 1 13 65140 Complete foot valve body assembled stainless steel 1 65141 Complete foot valve body assembled steel 1 16 20833 Elbow 90 1 1 2 F F Steel version 1 15 19631 Nipple Stainless steel version 1 19630 Nipple Steel version 1 16 100 Plug 1 17 98230 Nipple 1 BSPT 1 NPSM Stainless steel version 1 18 65186 ElbowF F1 1 2Stainlessst...

Page 46: ...plete aspiration system steel 1 98056 1 Recirculation hose stainless steel 1 95036 2 Recirculation hose steel 1 ASPIRATION SYSTEM SUPER NOVA 68 1 V2 NPSM ATTACKS Pos Code Description Q ty 2 98034 1 Complete aspiration hose s s 1 95034 1 Complete aspiration hose steel vers 1 3 37216 20 mesh filter Stainless steel vers 1 85012 20 mesh filter Steel version 1 4 18096 Aspiration system spring 1 WARNING...

Page 47: ...egory 2 G are present They are designed and built in accor dance with the 94 9 EC ATEX directive based on the following European standards EN 1127 1 EN 13463 1 and EN 13463 5 Correspondence between dangerous areas substances and grade ATEX CERTIFICATION DESCRIPTION TECHNICAL FEATURES Ratio Supplied pressure Ø Air inlet Ø Product feeding Ø Product outlet Max operation pressure MAX rate 45 1 3 7 bar...

Page 48: ...upply power to the pump must be filtered and come from a safe area SAFE AREA Before installation please read carefully the use and maintenance manual All maintenance operations must be carried out as reported in the manual The pneumatic piston pumps VEGA series must not run dry All of the installation and maintenance operations must be performed by qualified personnel SAFETY INSTRUCTIONS FOR THE I...

Page 49: ...owns resonsibility that the product Company Signature Calolziocorte Location Date complies with the directives EC Directive 2006 42 Machinery Directive furthermore to the harmonized standards UNI EN ISO 12100 1 2 Machinery safety basic concepts general principles of design Basic terminology methodology Technical principles This declaration relates exclusevely to the product in the state in which i...

Page 50: ...owns resonsibility that the product Company Signature Calolziocorte Location Date complies with the directives EC Directive 2006 42 Machinery Directive furthermore to the harmonized standards UNI EN ISO 12100 1 2 Machinery safety basic concepts general principles of design Basic terminology methodology Technical principles This declaration relates exclusevely to the product in the state in which i...

Page 51: ...I n t e n t i o n a l l y b l a n k p a g e ...

Page 52: ...LARIUS srl Via Antonio Stoppani 21 23801 Calolziocorte LC ITALY TEL 39 0341 621152 Fax 39 0341 621243 larius larius com www larius com ...

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