background image

SECTION 7  |   

General Information on Lead  

Acid Batteries

29

From table 7.3 “Battery Capacity versus Rate of Discharge”, the usable capacity at  
3 hour discharge rate is 60%. Hence, the actual capacity of the 12V batteries to 
deliver 300 Ah will be equal to: 300 Ah ÷ 0.6 = 500 Ah, and the actual capacity of  
the 24V battery to deliver 150 Ah will be equal to 150 Ah ÷ 0.6 = 250 Ah.

And finally, the actual desired rated capacity of the batteries is determined based on 
the fact that normally only 80% of the capacity will be available with respect to the 
rated capacity due to non availability of ideal and optimum operating and charging 
conditions. So the final requirements will be equal to:

FOR 12V BATTERY:
500 Ah ÷ 0.8 = 625 Ah (note that the actual energy required by the load was 300 Ah).

FOR 24V BATTERY:
250 Ah ÷ 0.8 = 312.5 Ah (Note that the actual energy required was 150 Ah).

It will be seen from the above that the final rated capacity of the batteries is almost 
2 times the energy required by the load in Ah. Thus, as a Rule of Thumb, the Ah 
capacity of the batteries should be twice the energy required by the load in Ah.

7.17 CHARGING BATTERIES

Batteries can be charged by using good quality AC powered battery charger or from 
alternative energy sources like solar panels, wind or hydro systems. Make sure an 
appropriate Battery Charge Controller is used. It is recommended that batteries may 
be charged at 10% to 13% of their Ah capacity (Ah capacity based on C-Rate of  
20 hr Discharge Time). Also, for complete charging (return of 100% capacity) of 
Sealed Lead Acid battery, it is recommended that a 3 Stage Charger may be used 
(Constant Current Bulk Charging Stage 

 Constant Voltage Boost / Absorption 

Charging 

 Constant Voltage float Charging).

In case, Wet Cell / Flooded Batteries are being used, a 4-stage charger is 
recommended (Constant Current Bulk Charging Stage 

 Constant Voltage Boost / 

Absorption Stage 

 Constant Voltage Equalization Stage 

 Constant Voltage  

Float Stage).

 WARNING!
 

1. Before commencing installation, please read the safety instructions

      explained in the Section 1 titled “Safety Instructions”.

 

2.  It is recommended that the installation should be undertaken by a 

qualified, licensed / certified electrician.

 

3.  Various recommendations made in this manual on installation will be 

superseded by the National / Local Electrical Codes related to the location 
of the unit and the specific application.

Summary of Contents for SWI 3000-12

Page 1: ...SINEWAVE INVERTER Pure Sinewave Inverter Model No SWI 3000 12 SWI 3000 24 Please read this manual before operating your inverter Owners Manual...

Page 2: ...ect Embedded Switch Mode Power Supplies SMPS 14 SECTION 5 Principle of Operation 16 SECTION 6 Layout 17 SECTION 7 General Information on Lead Acid Batteries 18 SECTION 8 Installation 30 SECTION 9 Oper...

Page 3: ...ng the unit to prevent personal injury or damage to the unit 1 2 SAFETY INSTRUCTIONS GENERAL Installation and wiring compliance Installation and wiring must comply with the Local and National Electric...

Page 4: ...f dropping a metal tool on the battery It could spark or short circuit the battery or other electrical parts and could cause an explosion Remove metal items like rings bracelets and watches when worki...

Page 5: ...rsion of the unit to 24V battery system or the 24V version to the 48V Battery System Preventing Reverse Polarity on the Input Side When making battery connections on the input side make sure that the...

Page 6: ...output Power Input Phase Angle It is denoted by and specifies the angle in degrees by which the current vector leads or lags the voltage vector in a sinusoidal voltage In a purely inductive load the c...

Page 7: ...ce to these elements in the half cycle of the sinusoidal voltage Positive value and the same value is returned back to the AC source in the half cycle of the sinusoidal voltage Negative value Hence wh...

Page 8: ...illisecs that can reach up to 10 times the Maximum Continuous Rating of the Transformer Devices like Infrared Quartz Halogen Heaters also used in Laser Printers Quartz Halogen Lights incandescent Ligh...

Page 9: ...erter The inverter can be sized based on the Active Power rating Watts of resistive type of loads without creating overload except for resistive type of loads with Tungsten based heating element like...

Page 10: ...r voltage speed control or instantaneous zero voltage crossing for timing control will not work properly from a voltage that has a Modified Sine Waveform Also as the Modified Sine Wave is a form of Sq...

Page 11: ...time correctly Output voltage control devices like dimmers ceiling fan motor speed control may not work properly dimming speed control may not function Sewing machines with speed microprocessor contr...

Page 12: ...up An Inverter Sizing Factor has been recommended against each which is a Multiplication Factor to be applied to the Maximum Continuous Running Power Rating Active Power Rating in Watts of the AC app...

Page 13: ...ed and used in accordance with the instruction manual may cause harmful interference to radio communications 3 2 REDUCING EMI THROUGH PROPER INSTALLATION The effects of EMI will also depend upon a num...

Page 14: ...inusoidal but non linear as shown in Fig 4 2 The steady state input current of SMPS is a train of non linear pulses instead of a sinusoidal wave These pulses are two to four milliseconds duration each...

Page 15: ...Peak inrush current Rated steady state input RMS current Fig 4 1 Inrusch current in an SMPS TIME Peak Current RMS Current Input Sine Wave Voltage Crest Factor Peak Current 3 Voltage Voltage Current Cu...

Page 16: ...ases in the Negative direction to a peak Negative value Vpeak 325V and then slowly drops back to 0V There are 50 such cycles in 1 sec in 50 Hz and 60 in 60 HZ Cycles per second is called the frequency...

Page 17: ...8 r plate for compartment containing L N and G terminals for hardwiring of AC output 9 Modular Jack RJ 50 10P10C marked Remote for connecting optional wired Remote Control Model RC 300 10 e T rminal...

Page 18: ...the battery to provide a constant specified value of discharge current also called C Rate See Section 7 6 over a specified time in hours before the battery reaches a specified discharged terminal vol...

Page 19: ...the stored energy is related to the amount of the active materials pasted on the battery plates the surface area of the plates and the amount of electrolyte covering the plates As explained above the...

Page 20: ...ES Fig 7 1 shows the charging and discharging characteristics of a typical 12V 24V Lead Acid battery at electrolyte temperature of 80 F 26 7 C The curves show the State of Charge X axis versus termina...

Page 21: ...ut for a 12V inverter and 100W output for a 24V inverter However if it is discharged at a rate of 50 Amperes 500W output for a 12V inverter and 1000W output for a 24V inverter then theoretically it sh...

Page 22: ...Most inverter hardware estimate the State of Discharge of the loaded battery by measuring the voltage at the inverter s DC input terminals considering that the DC input cables are thick enough to allo...

Page 23: ...that the terminal voltage relative to a particular of State Discharge decreases with the rise in the value of the discharge current For example terminal voltages for a State of Discharge of 80 State...

Page 24: ...he X Axis of the curves shows the of State of Charge The of State of Discharge will be 100 State of Charge 85 State of Discharge 15 State of Charge at very high C Rate discharge current of C 3 Amps 10...

Page 25: ...p to 1000W 12V inverter or 2000W 24V inverter BG 200 200A For up to 2000W 12V inverter or 4000W 24V inverter BGB 250 or BDB 250 250A For up to 3000W 12V inverter or 6000W 24V inverter 7 14 DEPTH OF DI...

Page 26: ...ery 4 becomes the Positive terminal of the 24V bank The Negative terminal of battery 4 is connected to the Positive terminal of battery 3 The Negative terminal of battery 3 is connected to the Positiv...

Page 27: ...es to form a 12V 200 Ah battery String 1 Similarly two 6V 200 Ah batteries batteries 3 and 4 are connected in series to form a 12V 200 Ah battery String 2 These two 12V 200 Ah Strings 1 and 2 are conn...

Page 28: ...0 for an inverter running from a 24V battery system the approximate DC current required from the 24V batteries is the AC power delivered by the inverter to the load in Watts W divided by 20 3 Energy r...

Page 29: ...y the load in Ah 7 17 CHARGING BATTERIES Batteries can be charged by using good quality AC powered battery charger or from alternative energy sources like solar panels wind or hydro systems Make sure...

Page 30: ...should be free of dust and fumes Ensure that there are no insects or rodents They may enter the unit and block the ventilation openings or short circuit electrical circuits inside the unit Protection...

Page 31: ...le material and cause a fire hazard The size of openings has been limited as per the safety requirements to prevent the above possibilities when the unit is mounted in the recommended orientations In...

Page 32: ...SECTION 8 Installation 32 NOTE Dimensions are in mm Fig 8 1 SWI 3000 Overall Dimensions Mounting Slots...

Page 33: ...e When the battery is fully charged all the source energy will flow into the diversion load if there are no other loads The charge controller will disconnect the diversion load if the current rating o...

Page 34: ...designated by mn Table 8 1 below gives Resistance in Ohm per 30 cm at 25 C 77 F for the wire sizing recommended for use with this inverter TABLE 8 1 WIRING RESISTANCE PER FOOT WIRE SIZE Mmq RESISTANC...

Page 35: ...a short circuit along the length of the cables that connects the battery to the inverter thousands of Amperes of current can flow from the battery to the point of shorting and that section of the cab...

Page 36: ...Electromagnetic Interference 8 5 AC SIDE CONNECTIONS WARNING Preventing Paralleling of the AC Output 1 The AC output of the inverter cannot be synchronized with another AC source and hence it is not...

Page 37: ...l N Terminals Please note that Line terminal L of the AC Terminal Block 13 fig 6 1b is internally connected together at the PCB Similarly Neutral terminal N on the AC Terminal Block 13 fig 6 1b intern...

Page 38: ...to penetrate paint and corrosion 8 7 OPTIONAL WIRED REMOTE CONTROL MODEL RC 300 CAUTION For the optional remote Control RC 300 to operate the inverter has to be FIRST turned ON using the following ON...

Page 39: ...nal Block 10 fig 6 1a 2 Wire ON OFF control Using Switched DC Voltage 10 33VDC fig 8 2 b CAUTION 1 Please ensure correct polarity of wiring connection Positive of the external DC source should be conn...

Page 40: ...e from the 12V 24V battery supplying the inverter DC voltage is removed from terminal 3 of Terminal Block 10 fig 6 1a In a vehicle RV the control voltage may be fed directly from the Ignition Switch T...

Page 41: ...remotely as follows Through optional Remote Control Model RC 300 connected to Modular Jack RJ 50 9 fig 6 1a Read Optional Remote Control Manual for RC 300 for details Using 2 wire or 1 wire External S...

Page 42: ...mperature of this hot spot reaches 55 C 3 C the fan is switched ON The fan will be automatically switched OFF once the hot spot cools down to 45 C 3 C Please note that the fan may not switch ON at low...

Page 43: ...8 2b or iii opening the switch or relay contact in 1 Wire ON OFF Control using switched DC voltage from the battery supplying the inverter SECTION 10 Protections 10 PROTECTIONS The inverter has been p...

Page 44: ...ill be shut down thereafter Red LED marked OVERLOAD 3 fig 6 1a will turn ON and buzzer alarm will sound The Green LED marked POWER 2 fig 6 1a will continue to be lighted The unit will be latched in th...

Page 45: ...her ambient temperatures insufficient air exchange the temperature inside the unit will increase The temperature of a critical hot spot inside the inverter is monitored Power Transformer T3 and at 90...

Page 46: ...e unit If the unit does not work after replacing the fuse s it has been permanently damaged and will require repair replacement Please read Section 11 Troubleshooting Guide for more details CAUTION Da...

Page 47: ...input circuit Reduce load to below 3000W Buzzer alarm is sounded when load is switched ON Voltage at DC input terminals reads between 10 to 10 7V for 12V versions and between 20 to 21 4V for 24V vers...

Page 48: ...for 3 minutes and then switch ON again Before switching on again remove the cause of the shut down There is no AC output Buzzer alarm is sounded Red LED marked OVER TEMP 4 fig 6 1a is lighted The Gre...

Page 49: ...80A Low DC Input Voltage Alarm 10 7V 0 1V 21 4V 0 2V Low DC Input Voltage Shutdown 10V 0 1V 20V 0 2V High DC Input Voltage Shutdown 16 5V 33V Over Load Shutdown 3300 Watts Short Circuit Shutdown 1 1 5...

Page 50: ...epair the defective inverter free of charge SAMLEX is not responsible for any costs of the transport of this inverter This warranty is void if the inverter has suffered any physical damage or alterati...

Page 51: ...w REMOTE CONTROL WIRED REMo TE Co NTRoL WITH LED LED DISPLAY WIRED o N off Co NTRoL RC 300 sold separately with 25 cable i By switching external contact ii By switching external 12V 24V signal COOLING...

Page 52: ...www samlex com www samlex solar com...

Reviews: