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SAMIX BR200 Instruction Manual Download Page 35

35

SAMIX GmbH

Fault causes/troubleshooting

8 

Fault causes/troubleshooting

8.1 

Instructions in the event of faults

Fault

Troubleshooting

The SAMIX

®

 BR200 cannot be 

switched on.

Check whether there is supply voltage and the connector is correctly 

connected to the socket.

The SAMIX

®

 BR200 switched off 

due to an overload.

Set the adjusting knob to "0". 
Observe a cooling period of 30 minutes.

Tab. 3:  Faults and troubleshooting

After the device is switched off and the fault has been eliminated, the SAMIX

®

 BR200 

works again normally.
Following troubleshooting perform a function check in accordance with the details 

under "Function check or initial operation" in the enclosed document "Installation 

Qualification (IQ)".

In the case of serious faults, note the device type and contact the manufacturer.

NOTICE

In the case of serious faults, only send in the drive head of the SAMIX

®

 BR200 to SAMIX 

GmbH. Unscrew the drive head by slackening the wing bolt on the bottom of the device foot 

(see Fig. 20).

NOTICE

After an operation period of approximately 500 hours, the contact carbon brushes of the  

SAMIX

®

 BR200 may be worn. The contact carbon brushes are replaced during the regular 

maintenance work performed by SAMIX GmbH.
The inspection and maintenance work to be performed for documentation within the frame-

work of a QM system can be obtained from customer service upon request.

Summary of Contents for BR200

Page 1: ...Instruction Manual SAMIX BR200 EN012016...

Page 2: ...sclosure as well as reproduction of this document utilization and communication of its content are prohibited unless explicit written consent has been gran ted by SAMIX GmbH Offenders will be held lia...

Page 3: ...very 6 1 7 Manufacturer s Customer Service 6 2 Safety 7 2 1 Structure of safety notices 7 2 2 General safety notices 8 2 3 Safety devices 9 3 Technical description 10 3 1 Technical data 10 3 2 Product...

Page 4: ...24 6 3 1 Switching on and mixing process 24 6 3 2 Switching off and removing the mixing unit 26 6 3 3 Free spin motion 27 6 4 Final operations 29 7 Maintenance repair and cleaning 32 7 1 Service and...

Page 5: ...e SAMIX BR200 mixer 1 2 Intended use The SAMIX BR200 mixer is solely intended for the manufacture of pharmaceutical and cosmetic products 1 3 Foreseeable misuse The following usage is considered fores...

Page 6: ...ompleteness immediately upon receipt The scope of de livery includes SAMIX BR200 Accessories Instruction manual When checking for completeness please also observe the information in the enc losed docu...

Page 7: ...us possibly life threatening injuries or death for e g by touching high voltage electrical units WARNING Warns against an accident which occurs when the instructions are not followed The accident lead...

Page 8: ...vice switches off due to an overload and has to be switched off for cooling using the power switch After cooling the mixing process has to be repeated Also observe the following information in order t...

Page 9: ...ired after a mixing period of 5 minutes at maximum speed 2000 rpm in order to not overload the SAMIX BR200 The possible working time of the device increases if substances with a lower viscosity or low...

Page 10: ...ctric 300 2000 rpm Time setting SAMIX jar size 15 200 ml nominal volume Weight 6 8 kg 694 lb 7 3 oz Dimensions L x B x H in mm 275 x 180 x 500 Conformity sign CE sign Tab 1 Technical data 3 2 Product...

Page 11: ...plas tic parts against abrasion and wear Discoloration of the mixing blade is generally harmless NOTICE Mixing blades cannot be placed in the microwave Cleaning the mixing blade ATTENTION Risk of mate...

Page 12: ...ble blades see Fig 2 are adjusted to the respective jar see section 3 2 3 Assignment of mixing blades to the jars Fig 2 Disposable blade DSP Overview The DSP are supplied in dispensers which allow ind...

Page 13: ...m the mixing blade of the DSP by turning in a clockwise direction see Fig 3 Fig 3 Disposable blade DSP Assembly left and disassembly right 1 DSP shaft 2 Injection point NOTICE The cleaning is restrict...

Page 14: ...filling volume Nominal volume filling volume 15 28 ml 50 70 ml 300 390 ml 20 33 ml 100 140 ml 500 600 ml 30 42 ml 200 280 ml 1000 1250 ml Tab 2 Jar sizes NOTICE Only use jars with a nominal volume up...

Page 15: ...i xing blade but differ in the length of the shaft see Fig 5 Disposable blade DSP There are also different shaft lengths for DSP The two available DSP shafts are marked for the use of jars with a nomi...

Page 16: ...SAMIX BR200 16 Fig 5 Assignment of the standard mixing blade with different shaft lengths...

Page 17: ...of a second person when lifting and transporting the SAMIX BR200 The SAMIX BR200 is sent in a cardboard box 4 2 Packaging Store the packaging cardboard box and inserts in case you have to send in the...

Page 18: ...asily accessible SAMIX devices satisfy the safety standards for laboratory equipment Choose a location for the device which prevents handling by unauthorized people Ensure good ventilation in the area...

Page 19: ...e adjusting knob is at 0 2 Connect the power cord of the SAMIX BR200 to the socket The device is now ready for operation NOTICE In the event of an emergency the SAMIX BR200 can be shut down by setting...

Page 20: ...SAMIX BR200 20 Fig 6 SAMIX BR200 1 Drive head 3 Power cord 2 Adjusting knob 4 Mixing unit...

Page 21: ...cap and jar lid NOTICE Observe the correct assignment of the mixing blades to the jars see section 3 2 3 Assign ment of mixing blades to the jars NOTICE Ensure you do not break the sealing lip of the...

Page 22: ...e base of the jar before weighing in ingredients or filling as far as the stop Otherwise you cannot necessarily place elements especially particularly light components in the jar Fig 9 Remove jar lid...

Page 23: ...the escaping of the ointment at the sealing areas of the jar during the mixing process is prevented The mixing result is also optimized by avoiding air pockets NOTICE If the air is not released from...

Page 24: ...he SAMIX BR200 starts up without delay Firmly hold the mixing unit with at least one hand during the entire mixing period ATTENTION Risk of material damage In order to avoid a destruction of the hollo...

Page 25: ...g blade can be infinitely set using the adjusting knob After the mixing process is complete you can switch off the SAMIX BR200 and re move the mixing unit see section 6 3 2 Then perform the so called...

Page 26: ...able holding of the mixing unit when switching off the device Upon actuation of the adjusting knob the SAMIX BR200 switches off without delay Firmly hold the mixing unit with at least one hand when sw...

Page 27: ...ed as follows Fig 13 Open the jar lid slightly and push down the base with mixing blade ATTENTION Risk of material damage In order to avoid a destruction of the hollow shaft the SAMIX mixing blade sha...

Page 28: ...t tightly select high speed and move jar down NOTICE The downwards movement of the jar ensures that the mixing blade is in a position close to the lid NOTICE Upon actuation of the adjusting knob the b...

Page 29: ...face of the ointment If the surface of the ointment looks smooth and consistent it has been proved in practice that the consistency of the ointment was also achieved in the inside of the jar In this c...

Page 30: ...Fig 17 Push the mixing blade from the jar lid and scrape off ointment using a spatula Fig 18 Screw back on the jar lid tightly and the jar cap gently NOTICE You can also have the jar lid with a SAMIX...

Page 31: ...ing during the mixing process If no air reduction is performed during the first withdrawal the ope rator first pushes the air and then the ointment from the jar opening in a gushing movement Stick the...

Page 32: ...ng the wing bolt on the bottom of the device foot see Fig 20 In addition observe the following information for services A quote can be obtained for service repairs For SAMIX devices sent in a return d...

Page 33: ...d solely by the personnel of SAMIX GmbH The inspection and maintenance work to be performed for documentation within the frame work of a QM system can be obtained from customer service upon request NO...

Page 34: ...nnector from the socket before cleaning the SAMIX BR200 ATTENTION Risk of material damage Do not open the housing of the SAMIX BR200 without authorization Do not use any aggressive cleaning substances...

Page 35: ...accordance with the details under Function check or initial operation in the enclosed document Installation Qualification IQ In the case of serious faults note the device type and contact the manufact...

Page 36: ...h the filling volume is on average 40 larger than the nominal volume Press down the base of the jar fully before weighing in the ingredients Use the next biggest jar For the manufacture of low viscose...

Page 37: ...the event of an overload of the device set the adjusting knob to 0 No air reduction is perfor med before handover of the jar to the operator The air reduction serves for pushing out any air filled spa...

Page 38: ...MIX BR200 38 9 Waste disposal NOTICE SAMIX devices cannot be disposed of with general household waste At the end of their ser vice life send SAMIX devices to the available return and collection system...

Page 39: ......

Page 40: ...Contact SAMIX GmbH Am K hlersgeh u 50 98544 Zella Mehlis Germany www samix com info samix com Tel 49 3682 455 0 Fax 49 3682 455 200 SAMIX GmbH...

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