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SAMES KREMLIN TRP 501 User Manual Download Page 3

 

 Index revision : 

3

 

 TRP 501 left, TRP 501 right
TRP 502 converging

 

1. Health and Safety Instructions  - - - - - - - - - - - - - - - - - - - - - - - - - - - -   5

 

1.1. Configuration of the certified equipment  . . . . . . . . . . . . . . . . . .  5
1.2. Marking on the atomizer   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  5
1.3. Precautions for Use  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  6
1.4. Warnings  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  6
1.5. Important  Recommendations  . . . . . . . . . . . . . . . . . . . . . . . . . .  9

 

1.5.1. Paint Resistivity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   9
1.5.2. Compressed Air Quality . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   9
1.5.3. Product Quality  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   9
1.5.4. High voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   9
1.5.5. O-ring Seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   9
1.5.6. Ventilation  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   9
1.5.7. Residual pressure  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   10
1.5.8. Safety devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   10
1.5.9. Mechanical Collision  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   10
1.5.10. Ambient Temperature  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   10
1.5.11. Specific maintenance provisions . . . . . . . . . . . . . . . . . . . . . . .   10

 

1.6. Guarantee  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  11

 

2. Description - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -   12

 

2.1. General  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  12
2.2. Function of the different parts  . . . . . . . . . . . . . . . . . . . . . . . . .  13

 

2.2.1. TRP 500 flat spray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   13
2.2.2. Manifold block  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   13
2.2.3. High voltage unit UHT 156 EEx e  . . . . . . . . . . . . . . . . . . . . . . .   13

 

3. Characteristics  - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -   14

 

3.1. Dimensions (mm)   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  14

 

3.1.1. TRP 501 left and right  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   14
3.1.2. TRP 502 converging  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   15

 

3.2. Working characteristics  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  15
3.3. Operating Principle   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  15

 

4. Fluid diagrams  - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -   16

 

4.1. TRP 501 ou 502 Single circuit, with dump valve 
without regulator  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  16

 

5. Tools - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -   16

6. Installation  - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -   17

 

6.1. Precautions to be taken before installing an air spray gun  . . .  17
6.2. Installing a TRP 501 or 502  . . . . . . . . . . . . . . . . . . . . . . . . . . .  17
6.3. Shutdown and Startup Procedures  . . . . . . . . . . . . . . . . . . . . .  17
6.4. Air spray gun replacement procedure  . . . . . . . . . . . . . . . . . . .  17

Summary of Contents for TRP 501

Page 1: ...6 41 60 90 www sames com USA Exel North America Inc 11998 Merriman Road Livonia Michigan 48 150 Tel 734 261 5970 Fax 734 261 5971 www sames com TRP 501 left TRP 501 right TRP 502 converging DES03570 From February 1st 2017 SAMES Technologies SAS becomes SAMES KREMLIN SAS A partir du 1 02 17 SAMES Technologies SAS devient SAMES KREMLIN SAS ...

Page 2: ...ogies is registered as a Training Center approved by the Minis try of Employment Trainings with the aim of getting the necessary know how to use and for the main tenance of your equipment can be organised all along the year A catalog is available upon request Among the different training programmes proposed you will be able to find the training which corresponds the best to your needs and producti...

Page 3: ...ature 10 1 5 11 Specific maintenance provisions 10 1 6 Guarantee 11 2 Description 12 2 1 General 12 2 2 Function of the different parts 13 2 2 1 TRP 500 flat spray 13 2 2 2 Manifold block 13 2 2 3 High voltage unit UHT 156 EEx e 13 3 Characteristics 14 3 1 Dimensions mm 14 3 1 1 TRP 501 left and right 14 3 1 2 TRP 502 converging 15 3 2 Working characteristics 15 3 3 Operating Principle 15 4 Fluid ...

Page 4: ...block 18 7 2 1 Micro valve 18 8 Cleaning 19 8 1 Cleaning of the cap 20 8 2 Cleaning of the TRP 20 9 Spare part list 21 9 1 TRP 501 left assembly 21 9 1 1 Left Manifold block 22 9 2 TRP 501 right assembly 23 9 2 1 Right Manifold block 24 9 3 TRP 502 converging 25 9 3 1 Converging Manifold block 26 ...

Page 5: ... EEx 350mJ Serial number ATEX TRP 501 502 Configurations These part numbers are standard equipped with plastic nozzles and caps On option they can be fitted with metal nozzles and caps But in this case the atomization exclu sion area is different see page 8 The sign X signifies that respecting the safety distance between the parts of the atomizer that are under high voltage and the grounded parts ...

Page 6: ...tions that should be taken to avoid them The equipment must only be used by person nel trained by SAMES Technologies 1 4 Warnings WARNING Safety may be jeopardized if this equipment is not operated disassembled and reas sembled in compliance with the instructions given in this manual and in any Euro pean Standard or national safety regulations in force WARNING Equipment performance is only guarant...

Page 7: ... not used and or when the equipment is broken the presence of potential energy liquid or air pressure or electric inside the equipment Using individual protection equipment will limit the risks of contact and or inhalation of toxic product gas vapours fog or dusts that can be produced while using the equipment The user has to follow the coating product manufacturer s recommendations Electrostatic ...

Page 8: ...atic shoes and gloves to avoid this risk All metal parts of the booth and parts to be painted must be correctly grounded Ground resistance must be less than or equal to 1 MΩ minimum measurement voltage 500 V This must be checked regularly Grounding is mandatory for all the conductive envelops of the electrical equipments and for all the con ductive components within explosive atmospheres by conduc...

Page 9: ... the atomizer and the ports of the quick disconnect plate must be clean and free of any traces of paint solvent or other foreign matter WARNING The guarantee does not cover damage caused by foreign matter such as paint solvent or other substances entering the air circuits of the TRP 501 TRP 502 1 5 3 Product Quality The paint must be filtered to prevent any damage to the atomizer The maximum permi...

Page 10: ...on of fire Detection of human presence Failure to install safety devices could result in a risk of fire expose the personnel to serious injury and damage the equipment 1 5 9 Mechanical Collision The guarantee does not cover damage resulting from the operating environment for example collision with a robot 1 5 10 Ambient Temperature The sprayer is designed to work normally under room temperature be...

Page 11: ... SAMES Technologies technical agent accidents such as collision with external objects or similar events flooding earthquake fire or similar events inadequately filtered bearing air solid particles more than 5 µm in diameter inadequately filtered paint and solvent use of seals not complying with SAMES Technologies recommendations pollution of air circuits by fluids or substances other than air SAME...

Page 12: ...ying angle by means of adjusting rings Dimensions of the fan spray can be adjusted according to fan air and atomizing air values The two atomizing heads of the TRP 502 whose fan sprays converge on the object to be painted forming a single spray are supplied in parallel and controlled simultaneously The maximum paint atomizing rate of the assembly is twice that of the TRP 501 and it has a greater a...

Page 13: ...fitted pilot trigger marking PT pilot dump marking PD Atomizing air for the fan spray or directional air for the round spray marked AA Fan air for the fan spray or vortex air for the round spray marked FA A paint dump control micro valve is fitted into the manifold The valve remains closed until the air in its control circuit is pressurized When the air is pressurized the valve opens and the paint...

Page 14: ...Index revision A 14 7021 3 Characteristics 3 1 Dimensions mm 3 1 1 TRP 501 left and right 313 178 225 161 128 5 72 5 DES03566 ...

Page 15: ...Index revision A 15 7021 3 1 2 TRP 502 converging 3 2 Working characteristics see RT Nr 7005 3 3 Operating Principle see RT Nr 7005 DES03567 285 185 216 295 15 ...

Page 16: ...rmines the impact spray diameter wide or narrow 4 1 TRP 501 ou 502 Single circuit with dump valve without regulator Note Hose dimensions are in mm 5 Tools For the TRP 500 see RT Nr 7005 D Dump D 6 8 PD Pilot dump D 4 6 ou 2 7 4 P Paint supply D 4 6 PT Pilot trigger D 4 6 ou 2 7 4 FA Fan air D 7 10 AA Atomizing air D 7 10 Part Number Description Qty Sale unit 1303689 Microvalve removal tool 1 1 DES...

Page 17: ...If necessary decrease the circuit pressure using the trigger pilot valve but first switch off all feeds and power supplies automatic or manual cycles 4 Check that the main air indicator lamp is off 5 Make sure that the atomizing air pressure switch is in the off position 6 Disconnect the air and paint supplies from the manifold Disconnect the LV cable and the grounding cable 7 Remove the four scre...

Page 18: ...TRP 500 head s Remove the four screws from the HV unit cover Remove the two connections from the rear of the cover then slide the coupling and the gland onto the cable and the grounding cable Slide open the cover in order to gain access to the HV unit Disconnect the HV unit Remove the High Voltage connection from the Manifold Disconnect the hoses Check the condition of the different components sea...

Page 19: ...y of its components be sprayed with solvent or water at high or low pressure WARNING SAMES Technologies disadvises the use of protective plastic sheets If despite this warning plastic sheets are used to protect the atomizer do not choose anti static sheets as these conduct electricity and will short circuit the high voltage if they are used to protect insulating parts such as the atomizer body Sam...

Page 20: ...s are not blocked Dry carefully with compressed air 8 1 Cleaning of the cap Remove the cap see RT Nr 7005 Leave to soak the cap in solvent then clean with a clean cloth and soft brush Dry carefully with compressed air WARNING The flat spray air caps must be replaced daily with clean flat spray air caps 8 2 Cleaning of the TRP see RT Nr 7005 DES03569 ...

Page 21: ...art number Description Qty Sale Unit First Emer gency Con sum able 910002687 TRP 501 left assembly 1 1 X 1 752949 TRP 500 see RT Nr 7005 1 1 X 2 1518965 High voltage unit UHT 156 EEx e see RT Nr 6245 1 1 X 3 910002688 Left Manifold block see 9 1 1 page 22 1 1 X DES03560 1 2 3 ...

Page 22: ...710 TRP high voltage connection 1 1 X 6 J2FENV561 O ring FEP 1 1 X 7 X9NVCB226 Screw C M6 x 20 nylon 4 1 8 900002037 Cover UHT 156 1 1 9 F6RPUK332 Male fitting nylon 1 1 10 F6RPUK320 Male fitting nylon 1 1 11 1409510 Captive screw 1 1 12 1507375 Microvalve 2 ways orange indicator chemically inert o rings see RT Nr 6021 1 1 X 13 F6RPDK308 Fitting nylon 2 1 X Item Part number Marking 1 F6RPDK310 on ...

Page 23: ...r Description Qty Sale Unit First Emer gency Con sum able 910002689 TRP 501 right assembly 1 1 X 1 752949 TRP 500 see RT Nr 7005 1 1 X 2 1518965 High voltage unit UHT 156 EEx e see RT Nr 6245 1 1 X 3 910002690 Right manifold block see 9 2 1 page 24 1 1 X DES03561 1 3 2 ...

Page 24: ...6 Screw C M6 x 20 nylon 4 1 5 900002037 Cover UHT 156 1 1 6 F6RPUK332 Male fitting nylon 1 1 7 F6RPUK320 Male fitting nylon 1 1 8 1409510 Captive screw 1 1 9 1507375 Microvalve 2 ways orange indicator chemically inert o rings see RT Nr 6021 1 1 X 10 F6RPDK308 Fitting nylon 2 1 X 11 F6RPDK310 Fitting nylon 2 1 X 12 740016 Resistance 1 1 X 13 740018 Spring 1 1 X Item Part number Marking 1 746549 on ...

Page 25: ...iption Qty Sale Unit First Emer gency Con sum able 910002691 TRP 502 converging assembly 1 1 X 1 752949 TRP 500 see RT Nr 7005 1 1 X 2 1518965 High voltage unit UHT 156 EEx e see RT Nr 6245 1 1 X 3 910002692 Converging manifold block see 9 3 1 page 26 1 1 X DES03565 3 2 1 ...

Page 26: ...w C M6 x 20 nylon 4 1 5 900002037 Cover UHT 156 1 1 6 F6RPDK308 Fitting nylon 2 1 X 7 746549 Fitting nylon 1 1 X 8 F6RPUK332 Male fitting nylon 1 1 9 F6RPUK320 Male fitting nylon 1 1 10 J2FENV561 O ring FEP 1 1 X 11 1507375 Microvalve 2 ways orange indicator chemically inert o rings see RT Nr 6021 1 1 X 12 F6RPDK310 Fitting nylon 2 1 X 13 740532 Resistance equipped with spring 1 1 X Item Part numb...

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