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SAMES KREMLIN REXSON SH60, User Manual

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SAMES KREMLIN REXSON SH60 User Manual Download Page 50

Spare parts 

50 

Seals pack composition: 04 to 06 

 

Seals Pack: 

# :  

04 

105 278 

05 

105 279 

06 

105 312 

Ind. 

Description 

Qty 

# 

Material 

Qty 

# 

Material 

Qty 

# 

Material 

9 

O-Ring 

3 

84 180 

FKM 

3 

84 180 

FKM 

3 

84 180 

FKM 

 

Cup packing

 

3 
4 

209 618 
209 617 

LEATHER

 

PE 

8 

209 619 

PTFE G 

3 
1 
1 

84 409 

209 617 
211 748 

PU 

PE 

ACETAL 

RESIN

 

*36 

O-Ring 

1 

84 391 

PTFE 

1 

84 391 

PTFE 

1 

84 391 

PTFE 

 

Piston packing  3 

3 

209 676 
209 677 

LEATHER

 

PE 

6 

209 678 

PTFE G 

6 

209 678 

PTFE G 

 

Shovel seal 

3 

8 146 

PTFE 

3 

8 146 

PTFE 

3 

8 146 

PTFE 

41 

O-Ring 

1 
1 

909 130 540** 

Or 84 180** 

FKM 

11 

909 130 540** 

Or 84 393** 

FKM 

11 

909 130 540** 

Or  84 180** 

FKM 

 

Adjustment block  4* 

210 342 

ST STEEL 

4* 

210 342 

ST STEEL 

4* 

210 342 

ST STEEL 

 

 

⇓

 

⇓

 

⇓

 

 

 

 

 

PE 

 

∧

 

PTFE G 

 

∧

 

ACETAL  

RESIN 

 

 

 

∧

 

LEATHER

 

 

∧

 

PTFE G 

 

∧

 

PE 

 

∧

 

PTFE G 

 

∧

 

PU 

 

∧

 

LEATHER

 

 

∧

 

PTFE G 

 

∧

 

PU 

 

∧

 

PE 

 

∧

 

PTFE G 

 

∧

 

PU 

 

∧

 

LEATHER

 

 

∧

 

PTFE G 

 

∧

 

PE 

 

∧

 

PE 

 

∧

 

PTFE G 

 

∧

 

 

 

 

 

 

 

PTFE G 

 

∧

 

 

 

 

 

 

 

PE 

 
 
 
 
 

 
 
 
 
 
 

∨

 
 
 
 
 
 

PTFE G 

 
 
 
 
 

 
 
 
 
 
 

∨

 
 
 
 
 
 

PTFE G 

 
 
 
 
 

 
 
 
 
 
 

∨

 
 
 
 
 
 

LEATHER

 

 

∨

 

PTFE G 

 

∨

 

PTFE G 

 

∨

 

PE 

 

∨

 

PTFE G 

 

∨

 

PTFE G 

 

∨

 

LEATHER

 

 

∨

 

PTFE G 

 

∨

 

PTFE G 

 

∨

 

PE 

 

∨

 

PTFE G 

 

∨

 

PTFE G 

 

∨

 

 

 

 

PTFE G 

 

∨

 

PTFE G 

 

∨

 

 

 

 

PTFE 

 
 
 
 
 

 
 
 
 
 
 

∨

 
 
 
 
 
 

PTFE 

 
 
 
 
 

 
 
 
 
 
 

∨

 
 
 
 
 
 

PTFE 

 
 
 
 
 

 
 
 
 
 
 

∨

 
 
 
 
 
 

PTFE 

 

∨

 

PTFE 

 

∨

 

PTFE 

 

∨

 

PTFE 

 

∨

 

PTFE 

 

∨

 

PTFE 

 

∨

 

11 

18 

26 

42 

11 

11 

11 

18 

18 

18 

26 

26 

26 

PTFE G =

 

Graphited PTFE 

* Quantity to be assembled as required  ** According to pump 

 

Summary of Contents for REXSON SH60

Page 1: ...PUMP 60 cm3 Pump REXSON SH60 User Manual 582136110 2021 09 01 Index B Translation of the original instructions SAMES KREMLIN SAS 13 Chemin de Malacher 38240 Meylan www sames kremlin com 33 0 4 76 41...

Page 2: ...y form whatsoever and any exploitation or communication of its contents are prohibited except with the express written consent of SAMES KREMLIN The descriptions and features contained in this document...

Page 3: ...ce table new part numbers significant designations 21 5 3 Correspondence table existant part numbers significant designations 22 6 Technical characteristics and performance 23 6 1 General characterist...

Page 4: ...nk you for it We have taken the utmost care from design to manufacture so that this equipment gives you complete satisfaction For a good use and an optimal availability we invite you to read this manu...

Page 5: ...iate The warranty excludes wear parts deterioration or wear resulting from abnormal or unscheduled use by SAMES KREMLIN failure to observe instructions for proper operation or lack of maintenance The...

Page 6: ...Declaration of conformity 6 1 Declaration of conformity Refer to the existing declaration delivered with the product...

Page 7: ...cause serious injury This material is for professional use only It must be used only for the purpose for which it was intended Do not modify or transform the material Parts and accessories must only b...

Page 8: ...ion Danger hot parts or surfaces Danger flammability risks Danger electricity Risk of explosion Danger user Warning Danger Gloves required Grounding Protective helmet Hearing protection Mandatory resp...

Page 9: ...components Danger of pressure Safety requires that a pressure relieve shutoff valve be mounted on the pump motor supply circuit to allow trapped air to escape when the supply is shut off Without this...

Page 10: ...g insufficient ventilation open flames or sparks can cause an explosion or fire which could result in serious injury To avoid these risks especially when using pumps it is imperative Before operating...

Page 11: ...n the application in a container designed for that purpose Treat product waste with the legislation of the country where the equipment is used To wear protective clothing designed for that purpose Wea...

Page 12: ...r motor is intended to be coupled to a pump Never modify the coupling system Keep hands away from moving parts The moving parts must be kept clean Before commissioning or using the motor pump read car...

Page 13: ...erent risks to staff and the environment Wear and tear maladjustment malfunction of equipment or machines and the quality of the finished product The user will have to identify and prevent the potenti...

Page 14: ...s will be earthed via the earth cable of this motor This earth cable must be connected to a safe earth Have the earth continuity checked by a qualified electrician If earth continuity is not assured c...

Page 15: ...designed and manufactured with high quality materials and components that can be recycled and reused European Directive 2012 19 EU applies to all devices marked with this logo crossed out bin Find out...

Page 16: ...ions are available Significant designations Ex 1 cP 1 mPa s SH R E X 0060 Technology Shovel pump SH Air Motor None XX Motor 1500 15 Motor 3000 30 Refer table 1 Material of construction SS Stainless st...

Page 17: ...ocumentation reference bar psi bar psi XX NONE 10 MOTOR 1500 31 1 6 100 190 2700 582141110 30 MOTOR 3000 62 1 6 100 370 5400 582140110 4 3 Table 2 Fluid section Pump Foot Material Selection Available...

Page 18: ...FE 03 PE FKM PTFE and PE PTFE and PE PTFE 04 Leather FKM Leather and PE Leather and PE PTFE 05 PTFEG FKM PTFEG PTFEG PTFE 06 PU FKM PU and PE PTFEG PTFE PTFE Polytetrafluorothylene Teflon like propert...

Page 19: ...Voltage Directive 2006 95 EEC EMV Directive 2004 108 EEC Safety of machinery Basic terms general implementation guidelines DIN EN ISO 12100 T1 T2 Safety of machinery Temperatures of touchable surfaces...

Page 20: ...pressure Bar Psi AIR Maximum air pressure Bar Psi RAPPORT RATIO Pump pressure ratio CE EC European conformity II2G Use in explosive area II group II 2 category 2 Surface material intended for an envi...

Page 21: ...SH0060 MO MA FO SE Options MO Motor MO 41 MOT1500 15 42 MOT3000 30 M Material MA 1 Mixed Steels CS 2 Stainless Steel SS S Seal SE 1 PTFE 01 2 PTFE FEP 02 3 PTFE PE 03 4 Leather 04 5 PTFE G 05 6 PU 06...

Page 22: ...0060 15 CS FP 05 MOT1500 31 1 CS Mixed Steels FP Follower plate 80 mm 05 PTFE G 421 351 810 203 REXSH0060 15 CS FP 03 MOT1500 31 1 CS Mixed Steels FP Follower plate 80 mm 03 PTFE PE 421 351 810 204 RE...

Page 23: ...aterials of construction and seals kits Packings Depending on seal kits Available Motors Motor selection XX 15 30 NONE MOTOR 1500 MOTOR 3000 Pressure Ratio 31 1 62 1 Maximum Air Inlet Pressure bar 6 6...

Page 24: ...ss steel Stainless steel Cylinder Stainless steel chromed Stainless steel chromed Piston Upper check Piston rod Stainless steel chromed Stainless steel chromed Nut Stainless steel Carbon steel Valve c...

Page 25: ...the product from the upper chamber V2 to the outside and sucks the product to fill the lower chamber V1 The pallet pushes the product into the pump foot V3 When the piston 1 is lowered the upper flap...

Page 26: ...ment of the product inside the pump and its accessories as well as that caused by the seals creates static electricity that can cause fire or explosion Therefore the fluid section system must be earth...

Page 27: ...that the order in which the cables hoses and pipes are connected is in accordance with the connection diagram Make sure that all cable connectors hose and pipe connections are correctly fitted Remembe...

Page 28: ...ure drops 7 3 Storage Pump Place the equipment away from moisture after closing the various air inlets and various openings plugs Storage before installation Storage ambient temperature 0 50 C Protect...

Page 29: ...removed by flushing with a suitable solvent At the end of the day flush with a suitable solvent It is advisable to stop the fluid section in the low position in order to prevent the product from takin...

Page 30: ...ening Tightening of the Wet cup Verify cup is filled with lubricant T Run the pump then tighten the cup after 10 minutes again after 1 hour then after1 day of operation In the event of a leak the cup...

Page 31: ...resulting from the destruction the occultation or the total or partial removal of the protectors 9 3 Start up Pumps are tested for operation at the factory using a light weight oil lubricant Before s...

Page 32: ...off valve to remove residual air from the motor Unlock the gun valve tap Bring the gun valve tap close to a metal bucket in order to recover the product Hold it against the wall of the bucket to avoid...

Page 33: ...stopped The fluid is polymerized hardened dried in the pump Clean the pump change the parts if necessary The cup is too tightened Loosen Broken part s in the pump Remove check replace The motor seems...

Page 34: ...on seals or cylinder worn Replace parts Seals incorrectly mounted or damaged Check the mounting change if necessary The pump does not deliver enough pressure Insufficient air pressure to the motor val...

Page 35: ...only the most common problems If the information given here does not solve the problem you are experiencing please contact your local SAMES KREMLIN representative for assistance During prolonged shut...

Page 36: ...Check the condition of the hoses Observe the piston rod of the pump Do not let the product dry onto the piston rod Check the lubricant level inside the cup keep it at half level Fill it if necessary I...

Page 37: ...d it is imperative to follow the depressurization procedure and the safety instructions Before each reassembly Clean the parts with the appropriate cleaning solvent Fit new seals if necessary after gr...

Page 38: ...y Before each reassembly Clean the parts with the appropriate cleaning solvent Fit new seals if necessary after greasing them Grease the piston and the inside of the cylinder to avoid damaging the sea...

Page 39: ...operations 39 Fluid Section Follower Plate and Drum Bung 60L REXSH0060 CS FP REXSH0060 D1 REXSH0060 SS FP For a full description of spare parts see Part 12 Spare Parts A 2 A 1 A 1 A 1 A 1 A 1 A 1 A 1...

Page 40: ...Disassembly Reassembly operations 40 Fluid Section Drum Bung 200L REXSH0060 D2 A 2 A 1 A 1 A 1 A 1 A 1 A 1 C 1 C 1 C 3 A 2 A 1 A 1 For a full description of spare parts see Part 12 Spare Parts...

Page 41: ...its seat 30 Remove the piston shovel rod assembly Unscrew the cylinder 10 For the pump model REXSH0060 D2 only Untighten the screw 44 and remove the ring 47 Remove the extension 45 Cup seals Unscrew...

Page 42: ...rew the nut 23 and the shovel rod 31 Unscrew the piston valve 22 Unscrew the piston bush 20 and remove the piston nut 16 the male washer 17 the piston seals 18 and the female washer 19 Reinstall the p...

Page 43: ...valve body 21 on the cylinder 10 Slide the lower valve 28 on the shovel rod 31 and tighten slightly the cup nut 24 Install the seal 9 in the valve body 21 Install the seat 30 and push it in its housin...

Page 44: ...essories and spare parts designed to withstand the pump s operating pressures Fluid Section Follower Plate and Drum Bung 60L REXSH0060 CS FP REXSH0060 D1 REXSH0060 SS FP WARNING these parts are not su...

Page 45: ...Spare parts 45 Fluid Section Drum Bung 200L REXSH0060 D2 WARNING these parts are not supplied with the fluid section alone as they depend on the engine...

Page 46: ...ck nut 88 335 2 3 14 Tie rod See motor coupling kit table 2 3 15 Piston rod 209 606 1 2 16 Piston nut 209 662 1 1 17 M washer N S 1 1 19 F washer N S 1 1 20 Piston bush 209 663 1 1 21 Valve body 209 6...

Page 47: ...l kit Depending upon choice refer to table Ind 9 11 18 26 36 41 42 1 1 Recommended maintenance parts N S Denotes parts are not serviceable Specific parts see motor configuration contact SAMES KREMLIN...

Page 48: ...ce Recommended seals packs Code Composition Use 01 PTFE FKM Solvent Ether Ketone Aromatic alcohol some varnishes and paints 02 PTFE FKM FEP Solvent Ether Ketone Aromatic alcohol some varnishes and pai...

Page 49: ...TFE PE Shovel seal 3 8 146 PTFE 3 8 146 PTFE 3 8 146 PTFE 41 O Ring 1 1 909 130 540 Or 84 180 FKM 1 1 909 130 540 Or 84 393 FKM 1 1 909 130 540 Or 84 180 FKM Adjustment block 4 210 342 ST STEEL 4 210...

Page 50: ...678 PTFE G Shovel seal 3 8 146 PTFE 3 8 146 PTFE 3 8 146 PTFE 41 O Ring 1 1 909 130 540 Or 84 180 FKM 11 909 130 540 Or 84 393 FKM 11 909 130 540 Or 84 180 FKM Adjustment block 4 210 342 ST STEEL 4 2...

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