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SAMES KREMLIN REXSON SH0715, User Manual

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SAMES KREMLIN REXSON SH0715 User Manual Download Page 3

 

3 

 

Contents 

Evolution table of the document ................................................................................................................................. 5

 

Additional Documentations ......................................................................................................................................... 5

 

Guarantee .................................................................................................................................................................... 6

 

1

 

DECLARATION OF CONFORMITY .............................................................................................................. 7

 

2

 

SAFETY INSTRUCTIONS ............................................................................................................................ 8

 

2.1

 

P

ERSONAL SAFETY

 ....................................................................................................................................... 8

 

Overview ...................................................................................................................................................................... 8

 

Meaning of the pictograms .......................................................................................................................................... 9

 

Security devices ......................................................................................................................................................... 10

 

Danger of Pressure .................................................................................................................................................... 10

 

Injection hazards ........................................................................................................................................................ 11

 

Fire hazards, explosion, electric arc, static electricity ................................................................................................ 11

 

Hazards of toxic products .......................................................................................................................................... 12

 

2.2

 

I

NTEGRITY OF THE MATERIAL

 ....................................................................................................................... 13

 

Material recommendations ....................................................................................................................................... 13

 

Pump .......................................................................................................................................................................... 13

 

Tubing ........................................................................................................................................................................ 13

 

Products implemented .............................................................................................................................................. 14

 

3

 

ENVIRONMENT ...................................................................................................................................... 15

 

4

 

AVAILABLE CONFIGURATIONS ............................................................................................................... 17

 

4.1

 

R

EXSON PARTS NUMBER OF 

H

IGH 

V

ISCOSITY 

P

UMPS

 ....................................................................................... 17

 

4.2

 

T

ABLE 

1

 

F

LUID 

S

ECTION

-A

IR 

M

OTOR 

S

ELECTION

 ............................................................................................ 18

 

4.3

 

T

ABLE 

2

 

F

LUID 

S

ECTION 

–

 

P

UMP 

F

OOT 

&

 

M

ATERIAL 

S

ELECTION

 ....................................................................... 18

 

4.4

 

T

ABLE 

3

 

S

EALS 

P

ACK 

S

ELECTION

 .................................................................................................................. 18

 

5

 

IDENTIFICATION ..................................................................................................................................... 19

 

5.1

 

D

ESCRIPTION OF THE MARKING OF THE PLATE

 ................................................................................................. 19

 

5.2

 

C

ORRESPONDENCE TABLE 

N

EW PART NUMBER 

/

 

S

IGNIFICANT DESIGNATION

 ......................................................... 21

 

5.3

 

C

ORRESPONDENCE TABLE 

E

XISTANT PART NUMBER 

/

 

S

IGNIFICANT DESIGNATION

 ................................................... 21

 

6

 

TECHNICAL CHARACTERISTICS AND PERFORMANCE .............................................................................. 22

 

6.1

 

G

ENERAL CHARACTERISTICS

 ........................................................................................................................ 22

 

6.2

 

P

RINCIPLE OF OPERATION

 ........................................................................................................................... 24

 

Expected use .............................................................................................................................................................. 24

 

Functional description ............................................................................................................................................... 24

 

7

 

INSTALLATION ....................................................................................................................................... 26

 

7.1

 

H

ANDLING

 .............................................................................................................................................. 26

 

7.2

 

C

ONNECTIONS SUBSETS

 ............................................................................................................................. 26

 

7.2.1

 

F

LUID SUPPLY CONNECTION

 ........................................................................................................................ 26

 

7.2.2

 

A

IR SUPPLY CONNECTION

 ........................................................................................................................... 27

 

7.3

 

S

TORAGE

 ................................................................................................................................................ 27

 

8

 

COMMISSIONING ................................................................................................................................... 28

 

Pump .......................................................................................................................................................................... 28

 

Motor ......................................................................................................................................................................... 28

 

Summary of Contents for REXSON SH0715

Page 1: ...PUMP 715 cm3 Pump REXSON SH715 User Manual 582170110 2021 03 02 Index C Translation of the original instructions SAMES KREMLIN SAS 13 Chemin de Malacher 38240 Meylan www sames kremlin com 33 0 4 76 41...

Page 2: ...y form whatsoever and any exploitation or communication of its contents are prohibited except with the express written consent of SAMES KREMLIN The descriptions and features contained in this document...

Page 3: ...TS NUMBER OF HIGH VISCOSITY PUMPS 17 4 2 TABLE 1 FLUID SECTION AIR MOTOR SELECTION 18 4 3 TABLE 2 FLUID SECTION PUMP FOOT MATERIAL SELECTION 18 4 4 TABLE 3 SEALS PACK SELECTION 18 5 IDENTIFICATION 19...

Page 4: ...10 1 PREVENTIVE MAINTENANCE PLAN 35 Fluid section 35 10 2 GENERAL PRECONISATION MAINTENANCE 36 11 DISASSEMBLY REASSEMBLY OPERATION 37 Greases and thread lockers designations 37 Disassembly of the pump...

Page 5: ...ed your new equipment and we thank you for it We have taken the utmost care from design to manufacture so that this equipment gives you complete satisfaction For a good use and an optimal availability...

Page 6: ...iate The warranty excludes wear parts deterioration or wear resulting from abnormal or unscheduled use by SAMES KREMLIN failure to observe instructions for proper operation or lack of maintenance The...

Page 7: ...Declaration of Conformity 7 1 Declaration of Conformity Refer to the existing declaration delivered with the product...

Page 8: ...cause serious injury This material is for professional use only It must be used only for the purpose for which it was intended Do not modify or transform the material Parts and accessories must only b...

Page 9: ...ion Danger hot parts or surfaces Danger flammability risks Danger electricity Risk of explosion Danger user Warning Danger Gloves required Grounding Protective helmet Hearing protection Mandatory resp...

Page 10: ...components Danger of Pressure Safety requires that a pressure relieve shutoff valve be mounted on the pump motor supply circuit to allow trapped air to escape when the supply is shut off Without this...

Page 11: ...g insufficient ventilation open flames or sparks can cause an explosion or fire which could result in serious injury To avoid these risks especially when using pumps it is imperative Before operating...

Page 12: ...n the application in a container designed for that purpose Treat product waste with the legislation of the country where the equipment is used To wear protective clothing designed for that purpose Wea...

Page 13: ...r motor is intended to be coupled to a pump Never modify the coupling system Keep hands away from moving parts The moving parts must be kept clean Before commissioning or using the motor pump read car...

Page 14: ...erent risks to staff and the environment Wear and tear maladjustment malfunction of equipment or machines and the quality of the finished product The user will have to identify and prevent the potenti...

Page 15: ...s will be earthed via the earth cable of this motor This earth cable must be connected to a safe earth Have the earth continuity checked by a qualified electrician If earth continuity is not assured c...

Page 16: ...designed and manufactured with high quality materials and components that can be recycled and reused European Directive 2012 19 EU applies to all devices marked with this logo crossed out bin Find out...

Page 17: ...of thick products 50000 cP Different configurations are available Significant designation Ex 1 cP 1 mPa s SH R E X 0715 Technology Shovel pump SH Air Motor None XX Motor 7200 72 Motor 9200 92 Refer t...

Page 18: ...ailable material CS Mixed steels FP Follower plate PC Plain cylinder 4 4 Table 3 Seals Pack Selection Available Seals Packing Static seals O rings Upper seals packing Piston seals packing Lower Valve...

Page 19: ...Voltage Directive 2006 95 EEC EMV Directive 2004 108 EEC Safety of machinery Basic terms general implementation guidelines DIN EN ISO 12100 T1 T2 Safety of machinery Temperatures of touchable surfaces...

Page 20: ...pressure Bar Psi AIR Maximum air pressure Bar Psi RAPPORT RATIO Pump pressure ratio CE EC European conformity II2G Use in explosive area II group II 2 category 2 Surface material intended for an envi...

Page 21: ...06 F Foot FO 2 Follower plate 105 mm FP 5 Plain cylinder 112 mm PC Documentation Reference Air Motor 7200 582144110 Air Motor 9200 582145110 5 3 Correspondence table Existant part number Significant d...

Page 22: ...Materials of construction and seals kit Packings Depending on seal kit Available Motors Motor selection XX 72 92 NONE MOTOR 7200 MOTOR 9200 Pressure Ratio 25 1 40 1 Maximum Air Inlet Pressure bar 6 6...

Page 23: ...construction CS Mixed steels Pump body Wet Cup Carbon steel Upper body Carbon steel Cylinder Carbon steel chromed Piston Upper check Piston rod Stainless steel chromed Nut Carbon steel Valve cone Carb...

Page 24: ...iston 1 expels the product from the upper chamber V2 to the outside and sucks the product to fill the lower chamber V1 The shovel pushes the product into the pump foot V3 When the piston 1 is lowered...

Page 25: ...ment of the product inside the pump and its accessories as well as that caused by the seals creates static electricity that can cause fire or explosion Therefore the fluid section system must be earth...

Page 26: ...t the order in which the cables hoses and pipes are connected is in accordance with the connection diagram Make sure that all cable connectors hose and pipe connections are correctly fitted Remember t...

Page 27: ...ure drops 7 3 Storage Pump Place the equipment away from moisture after closing the various air inlets and various openings plugs Storage before installation Storage ambient temperature 0 50 C Protect...

Page 28: ...removed by flushing with a suitable solvent At the end of the day flush with a suitable solvent It is advisable to stop the fluid section in the low position in order to prevent the product from takin...

Page 29: ...ening Tightening of the Wet Cup Verify cup is filled with lubricant T Run the pump then tighten the cup after 10 minutes again after 1 hour then after1 day of operation In the event of a leak the cup...

Page 30: ...resulting from the destruction the occultation or the total or partial removal of the protectors 9 3 Start up Pumps are tested for operation at the factory using a light weight oil lubricant Before s...

Page 31: ...off valve to remove residual air from the motor Unlock the gun valve tap Bring the gun valve tap close to a metal bucket in order to recover the product Hold it against the wall of the bucket to avoid...

Page 32: ...stopped The fluid is polymerized hardened dried in the pump Clean the pump change the parts if necessary The cup is too tightened Loosen Broken part s in the pump Remove check replace The motor seems...

Page 33: ...on seals or cylinder worn Replace parts Seals incorrectly mounted or damaged Check the mounting change if necessary The pump does not deliver enough pressure Insufficient air pressure to the motor val...

Page 34: ...only the most common problems If the information given here does not solve the problem you are experiencing please contact your local SAMES KREMLIN representative for assistance During prolonged shut...

Page 35: ...Check the condition of the hoses Observe the piston rod of the pump Do not let the product dry onto the piston rod Check the lubricant level inside the cup keep it at half level Fill it if necessary I...

Page 36: ...d it is imperative to follow the depressurization procedure and the safety instructions Before each reassembly Clean the parts with the appropriate cleaning solvent Fit new seals if necessary after gr...

Page 37: ...Before each reassembly Clean the parts with the appropriate cleaning solvent Fit new seals if necessary after greasing them Grease the piston and the inside of the cylinder to avoid damaging the seal...

Page 38: ...sassembly Reassembly Operation 38 Fluid Section all versions REXSH715 FP REXSH715 PC For a full description of spare parts see Part 12 Spare Parts A 2 A 1 A 1 A 1 A 1 A 1 A 1 C 1 C 1 A 2 A 1 C 1 A 1 A...

Page 39: ...ction 4 Clamp the pump horizontally through the body 7 with a vice Unscrew the nut 35 and take off the shovel 34 the washer 33 38 and the spacer 32 Unscrew the tube 37 and take off the seal 36 Unscrew...

Page 40: ...seal 18 change it if necessary Take off and check the first seal 9 change it if necessary Unscrew the cylinder 10 Loosen the gland nut 5 Take out the equipped piston rod 15 downwards Take off the pin...

Page 41: ...seal 9 change it if necessary Unscrew the cylinder 10 Loosen the gland nut 5 Take out the equipped piston rod 15 downwards Take off the pin 23 unscrew the shovel rod 31 Take off the gland nut 27 Take...

Page 42: ...e the piston 15 Remove and check the seal 9 from the pump body replace it if necessary Nota Check the upper valve seat In the event of damage which is rectified after fitting the ball must always be r...

Page 43: ...the cylinder 10 Slide the lower valve 28 on the shovel rod 31 and tighten slightly the gland nut 27 Install the seal 18 in the valve body 21 Install the seat 30 and push it in its housing Locate the s...

Page 44: ...ut 27 Install the seal 18 in the valve body 21 Install the seat 30 and push it in its housing Locate the seal 36 inside the valve body 21 Screw the end 43 Install the shovel 34 on the shovel rod 31 Sc...

Page 45: ...ne SAMES KREMLIN accessories and spare parts designed to withstand the pump s operating pressures Fluid Section all versions REXSH715 FP REXSH715 PC WARNING these parts are not supplied with the fluid...

Page 46: ...211 787 1 2 16 Ball 86 032 1 2 17 Ring 80 039 1 2 19 Lock nut 88 338 1 2 21 Lower body 010 521 599 203 175 1 3 22 Valve 203 161 1 2 23 Pin 88 431 1 3 24 Valve stop 203 170 1 3 25 M washer 60 123 1 1 2...

Page 47: ...ve maintenance Level 2 Corrective maintenance Level 3 Exceptional maintenance Lower adapter flange Ind Description Ref Qty Spare part maintenance level Lower adapter flange for motors 7200 and 9200 14...

Page 48: ...48 Recommended Seal kits Code Composition Use 06 PU GRAPHITED PTFE FKM Mastics PVC Butyl Accessory Ind Description Ref Qty Bottle of lubricant T 125 ml 0 034 oz 149 990 020 1 Allows a better mechanica...

Page 49: ...al 9 O Ring 2 909 420 249 FKM Cup packing 5 84 334 PU Piston packing 8 203 162 PTFE G 36 O Ring 1 84 448 PTFE Shovel seal 7 60 121 PA 41 O Ring 1 84 457 FKM 18 O Ring 1 80 040 FKM PU PU PU PU PU PTFE...

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