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SAMES KREMLIN REXSON SH0106 User Manual Download Page 2

 

 

 

Any communication or reproduction of this document, in any form whatsoever, and any exploitation or 
communication of its contents are prohibited, except with the express written consent of  

SAMES KREMLIN

. 

The descriptions and features contained in this document are subject to change without notice.  
© 

SAMES KREMLIN

 

2021 

 

Summary of Contents for REXSON SH0106

Page 1: ...PUMP 106 cm3 Pump REXSON SH106 User Manual 582137110 2021 09 15 Index B Translation of the original instructions SAMES KREMLIN SAS 13 Chemin de Malacher 38240 Meylan www sames kremlin com 33 0 4 76 41...

Page 2: ...y form whatsoever and any exploitation or communication of its contents are prohibited except with the express written consent of SAMES KREMLIN The descriptions and features contained in this document...

Page 3: ...son part numbers of high viscosity pumps 17 4 2 Table 1 Fluid section Air motor selection 18 4 3 Table 2 Fluid section Pump foot Material selection 18 4 4 Table 3 Seals pack selection 19 5 Identificat...

Page 4: ...lts Remedies to apply 34 10 Maintenance 36 10 1 Preventive maintenance plan 37 Fluid section 37 10 2 General preconisation maintenance 38 11 Disassembly Reassembly operation 39 Greases and thread lock...

Page 5: ...it We have taken the utmost care from design to manufacture so that this equipment gives you complete satisfaction For a good use and an optimal availability we invite you to read this manual carefull...

Page 6: ...iate The warranty excludes wear parts deterioration or wear resulting from abnormal or unscheduled use by SAMES KREMLIN failure to observe instructions for proper operation or lack of maintenance The...

Page 7: ...Declaration of conformity 7 1 Declaration of conformity Refer to the existing declaration delivered with the product...

Page 8: ...cause serious injury This material is for professional use only It must be used only for the purpose for which it was intended Do not modify or transform the material Parts and accessories must only b...

Page 9: ...on Danger hot parts or surfaces Danger flammability risks Danger electricity Risk of explosion Danger user Warning Danger Gloves required Grounding Protective helmet Hearing pro tection Mandatory resp...

Page 10: ...components Danger of pressure Safety requires that a pressure relieve shutoff valve be mounted on the pump motor supply circuit to allow trapped air to escape when the supply is shut off Without this...

Page 11: ...g insufficient ventilation open flames or sparks can cause an explosion or fire which could result in serious injury To avoid these risks especially when using pumps it is imperative Before operating...

Page 12: ...n the application in a container designed for that purpose Treat product waste with the legislation of the country where the equipment is used To wear protective clothing designed for that purpose Wea...

Page 13: ...ir motor is intended to be coupled to a pump Never modify the coupling system Keep hands away from moving parts The moving parts must be kept clean Before commissioning or using the motor pump read ca...

Page 14: ...erent risks to staff and the environment Wear and tear maladjustment malfunction of equipment or machines and the quality of the finished product The user will have to identify and prevent the potenti...

Page 15: ...s will be earthed via the earth cable of this motor This earth cable must be connected to a safe earth Have the earth continuity checked by a qualified electrician If earth continuity is not assured c...

Page 16: ...esigned and manufactured with high quality materials and components that can be recycled and reused European Directive 2012 19 EU applies to all devices marked with this logo crossed out bin Find out...

Page 17: ...are available Significant designation Ex 1 cP 1 mPa s SH R E X 0106 Technology Shovel pump SH Air Motor None XX Motor 1500 15 Motor 3000 30 Motor 5000 50 Refer table 1 Material of construction SS Stai...

Page 18: ...bar psi bar psi XX NONE 10 MOTOR 1500 17 1 6 100 100 1500 582141110 30 MOTOR 3000 34 1 6 100 200 3000 582140110 50 MOTOR 5000 63 1 6 100 380 5500 582146110 4 3 Table 2 Fluid section Pump foot Materia...

Page 19: ...TFE 03 PE FKM PTFE andPE PTFE and PE PTFE 04 Leather FKM Leather and PE Leather and PE PTFE 05 PTFEG FKM PTFEG PTFEG PTFE 06 PU FKM PU and PE PTFEG PTFE PTFE Polytetrafluorothylene Teflon like propert...

Page 20: ...Voltage Directive 2006 95 EEC EMV Directive 2004 108 EEC Safety of machinery Basic terms general implementation guidelines DIN EN ISO 12100 T1 T2 Safety of machinery Temperatures of touchable surfaces...

Page 21: ...pressure Bar Psi AIR Maximum air pressure Bar Psi RAPPORT RATIO Pump pressure ratio CE EC European conformity II2G Use in explosive area II group II 2 category 2 Surface material intended for an envi...

Page 22: ...Options MO Motor MO 41 MOT1500 15 42 MOT3000 30 43 MOT5000 50 M Material MA 1 Mixed Steels CS 2 Stainless Steel SS S Seal SE 1 PTFE 01 2 PTFE FEP 02 3 PTFE PE 03 4 Leather 04 5 PTFE G 05 6 PU 06 F Foo...

Page 23: ...5 182 13 06 REXSH0106 XX CS FP 06 None CS Mixed Steels FP Follower plate 80 mm 06 PU 151 050 506 REXSH0106 50 CS FP 06 MOT5000 63 1 CS Mixed Steels FP Follower plate 80 mm 06 PU 105 182 04 01 REXSH010...

Page 24: ...d seals kits Packings Depending on seal kit Available Motors Motor selection XX 15 30 50 NONE MOTOR 1500 MOTOR 3000 MOTOR 5000 Pressure Ratio 17 1 34 1 63 1 Maximum Air Inlet Pressure bar 6 6 6 psi 10...

Page 25: ...steel Stainless steel Cylinder Stainless steel chromed Stainless steel chromed Piston Upper check Piston rod Stainless steel chromed Stainless steel chromed Nut Stainless steel Carbon steel Valve con...

Page 26: ...the product from the upper chamber V2 to the outside and sucks the product to fill the lower chamber V1 The pallet pushes the product into the pump foot V3 When the piston 1 is lowered the upper flap...

Page 27: ...ment of the product inside the pump and its accessories as well as that caused by the seals creates static electricity that can cause fire or explosion Therefore the fluid section system must be earth...

Page 28: ...that the order in which the cables hoses and pipes are connected is in accordance with the connection diagram Make sure that all cable connectors hose and pipe connections are correctly fitted Remembe...

Page 29: ...ure drops 7 3 Storage Pump Place the equipment away from moisture after closing the various air inlets and various openings plugs Storage before installation Storage ambient temperature 0 50 C Protect...

Page 30: ...removed by flushing with a suitable solvent At the end of the day flush with a suitable solvent It is advisable to stop the fluid section in the low position in order to prevent the product from takin...

Page 31: ...ening Tightening of the wet cup Verify cup is filled with lubricant T Run the pump then tighten the cup after 10 minutes again after 1 hour then after1 day of operation In the event of a leak the cup...

Page 32: ...resulting from the destruction the occultation or the total or partial removal of the protectors 9 3 Start up Pumps are tested for operation at the factory using a light weight oil lubricant Before s...

Page 33: ...off valve to remove residual air from the motor Unlock the gun valve tap Bring the gun valve tap close to a metal bucket in order to recover the product Hold it against the wall of the bucket to avoid...

Page 34: ...stopped The fluid is polymerized hardened dried in the pump Clean the pump change the parts if necessary The cup is too tightened Loosen Broken part s in the pump Remove check replace The motor seems...

Page 35: ...on seals or cylinder worn Replace parts Seals incorrectly mounted or damaged Check the mounting change if necessary The pump does not deliver enough pressure Insufficient air pressure to the motor val...

Page 36: ...only the most common problems If the information given here does not solve the problem you are experiencing please contact your local SAMES KREMLIN representative for assistance During prolonged shut...

Page 37: ...Check the condition of the hoses Observe the piston rod of the pump Do not let the product dry onto the piston rod Check the lubricant level inside the cup keep it at half level Fill it if necessary I...

Page 38: ...d it is imperative to follow the depressurization procedure and the safety instructions Before each reassembly Clean the parts with the appropriate cleaning solvent Fit new seals if necessary after gr...

Page 39: ...Before each reassembly Clean the parts with the appropriate cleaning solvent Fit new seals if necessary after greasing them Grease the piston and the inside of the cylinder to avoid damaging the seal...

Page 40: ...operation 40 Fluid section Follower plate and drum bung 60L REXSH0106 CS FP REXSH0106 D1 REXSH0106 SS FP For a full description of spare parts see Part 12 Spare Parts A 2 A 1 A 1 A 1 A 1 A 1 A 1 A 1 A...

Page 41: ...Disassembly Reassembly operation 41 Fluid section drum bung 200L REXSH0106 D2 A 2 A 1 A 1 A 1 A 1 A 1 A 1 C 1 C 1 C 3 A 2 A 1 A 1 For a full description of spare parts see Part 12 Spare Parts...

Page 42: ...its seat 30 Remove the piston shovel rod assembly Unscrew the cylinder 10 For the pump model REXSH0106 D2 only Untighten the screw 44 and remove the ring 47 Remove the extension 45 Cup seals Unscrew...

Page 43: ...ew the nut 23 and the shovel rod 31 Unscrew the piston valve 22 Unscrew the piston bush 20 and remove the piston nut 16 the male washer 17 the piston seals 18 and the female washer 19 Reinstall the pa...

Page 44: ...valve body 21 on the cylinder 10 Slide the lower valve 28 on the shovel rod 31 and tighten slightly the cup nut 24 Install the seal 9 in the valve body 21 Install the seat 30 and push it in its housin...

Page 45: ...essories and spare parts designed to withstand the pump s operating pressures Fluid section follower plate and drum bung 60L REXSH0106 CS FP REXSH0106 D1 REXSH0106 SS FP WARNING these parts are not su...

Page 46: ...Spare parts 46 Fluid section drum bung 200L REXSH0106 D2 WARNING these parts are not supplied with the fluid section alone as they depend on the engine...

Page 47: ...8 335 2 3 14 Tie rod See motor coupling kit table 2 3 15 Piston rod 209 626 1 2 16 Piston nut 209 682 1 1 17 M washer N S 1 1 19 F washer N S 1 1 20 Piston bush 209 683 1 1 21 Valve body 209 664 209 7...

Page 48: ...ntenance Level 3 Exceptional maintenance Lower adapter flange Ind Description Ref Qty Spare part maintenance level Lower adapter flange for motors 1500 3000 144 246 295 1 3 1 Connecting flangen N S 20...

Page 49: ...t Ether Ketone Aromatic alcohol some varnishes and paints 02 PTFE FKM FEP Solvent Ether Ketone Aromatic alcohol some varnishes and paints PU paints Pharmacy Cosmetics Some foodstuffs 03 PTFE PE FKM Ep...

Page 50: ...PE Shovel seal 3 8 146 PTFE 3 8 146 PTFE 3 8 146 PTFE 41 O Ring 1 1 909 130 540 Or 84 180 FKM 1 1 909 130 540 Or 84 180 FKM 1 1 909 130 540 Or 84 180 FKM Adjustment block 4 210 343 ST STEEL 4 210 343...

Page 51: ...687 LEATHER PE 6 209 689 PTFE G 6 209 689 PTFE G Shovel seal 3 8 146 PTFE 3 8 146 PTFE 3 8 146 PTFE 41 O Ring 1 1 909 130 540 Or 84 180 FKM 1 1 909 130 540 Or 84 180 FKM 1 1 909 130 540 Or 84 180 FKM...

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