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SAMES KREMLIN REXSON 2B1000, User Manual

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SAMES KREMLIN REXSON 2B1000 User Manual Download Page 3

 

 

582127110-2B1000-indD-EN.docx

 

06/11/2020

 

3 

 

Contents 

Evolution table of the document ................................................................................................................................. 5

 

Guarantee .................................................................................................................................................................... 6

 

1

 

DECLARATION OF CONFORMITY .............................................................................................................. 7

 

2

 

SAFETY INSTRUCTIONS ............................................................................................................................ 8

 

2.1

 

P

ERSONAL SAFETY

 ....................................................................................................................................... 8

 

Overview ...................................................................................................................................................................... 8

 

Meaning of the pictograms .......................................................................................................................................... 9

 

Security devices ......................................................................................................................................................... 10

 

Danger of Pressure .................................................................................................................................................... 10

 

Injection hazards ........................................................................................................................................................ 11

 

Fire hazards, explosion, electric arc, static electricity ................................................................................................ 11

 

Hazards of toxic products .......................................................................................................................................... 12

 

2.2

 

I

NTEGRITY OF THE MATERIAL

 ....................................................................................................................... 13

 

Material recommendations ....................................................................................................................................... 13

 

Pump .......................................................................................................................................................................... 13

 

Tubing ........................................................................................................................................................................ 13

 

Products implemented .............................................................................................................................................. 14

 

3

 

ENVIRONMENT ...................................................................................................................................... 15

 

4

 

AVAILABLE CONFIGURATIONS ............................................................................................................... 17

 

4.1

 

C

ODIFICATION OF 

H

IGH 

V

ISCOSITY 

P

UMPS

 .................................................................................................... 17

 

4.1

 

T

ABLE 

1

 

F

LUID 

S

ECTION

-A

IR 

M

OTOR 

S

ELECTION

 ............................................................................................ 18

 

4.2

 

T

ABLE 

2

 

F

LUID 

S

ECTION 

–

 

P

UMP 

F

OOT 

S

ELECTION

.......................................................................................... 18

 

4.3

 

T

ABLE 

3

  

P

ACKING 

S

EALS 

S

ELECTION

 ............................................................................................................ 18

 

5

 

IDENTIFICATION ..................................................................................................................................... 19

 

5.1

 

D

ESCRIPTION OF THE MARKING OF THE PLATE

 ................................................................................................. 19

 

6

 

TECHNICAL CHARACTERISTICS AND PERFORMANCE .............................................................................. 21

 

6.1

 

G

ENERAL CHARACTERISTICS

 ........................................................................................................................ 21

 

6.2

 

P

RINCIPLE OF OPERATION

 ........................................................................................................................... 23

 

Expected use .............................................................................................................................................................. 23

 

Functional description ............................................................................................................................................... 23

 

7

 

INSTALLATION ....................................................................................................................................... 25

 

7.1

 

H

ANDLING

 .............................................................................................................................................. 25

 

7.2

 

C

ONNECTIONS SUBSETS

 ............................................................................................................................. 25

 

7.2.1

 

F

LUID SUPPLY CONNECTION

 ........................................................................................................................ 25

 

7.2.2

 

A

IR SUPPLY CONNECTION

 ........................................................................................................................... 26

 

7.3

 

S

TORAGE

 ................................................................................................................................................ 26

 

8

 

COMMISSIONING ................................................................................................................................... 27

 

Pump .......................................................................................................................................................................... 27

 

Motor ......................................................................................................................................................................... 27

 

9

 

USE OF THE PRODUCT ............................................................................................................................ 28

 

9.1

 

U

SER SETTINGS

 ........................................................................................................................................ 28

 

Summary of Contents for REXSON 2B1000

Page 1: ...ID SECTION 1000 cm3 Pump REX2B1000 User Manual 582127110 2020 11 06 Index D Translation of the original instructions SAMES KREMLIN SAS 13 Chemin de Malacher 38240 Meylan www sames kremlin com 33 0 4 7...

Page 2: ...y form whatsoever and any exploitation or communication of its contents are prohibited except with the express written consent of SAMES KREMLIN The descriptions and features contained in this document...

Page 3: ...3 ENVIRONMENT 15 4 AVAILABLE CONFIGURATIONS 17 4 1 CODIFICATION OF HIGH VISCOSITY PUMPS 17 4 1 TABLE 1 FLUID SECTION AIR MOTOR SELECTION 18 4 2 TABLE 2 FLUID SECTION PUMP FOOT SELECTION 18 4 3 TABLE 3...

Page 4: ...faults Causes of faults Remedy to be applied 32 10 MAINTENANCE 34 10 1 PREVENTIVE MAINTENANCE PLAN 35 Fluid section 35 10 2 GENERAL PRECONISATION MAINTENANCE 36 11 DISASSEMBLY REASSEMBLY OPERATION 37...

Page 5: ...B 09 10 2020 SEGUIN 2 Ball fluid section 1000 cm3 REX2B1000 C 19 10 2020 SEGUIN 2 Ball fluid section 1000 cm3 REX2B1000 D 05 11 2020 Dear customer you have just purchased your new equipment and we th...

Page 6: ...us to see and appreciate The warranty excludes wear parts deterioration or wear resulting from abnormal or unscheduled use by SAMES KREMLIN failure to observe instructions for proper operation or lack...

Page 7: ...Declaration of Conformity 582127110 2B1000 indD EN docx 06 11 2020 7 1 Declaration of Conformity Refer to the existing declaration delivered with the product...

Page 8: ...use or operation can cause serious injury This material is for professional use only It must be used only for the purpose for which it was intended Do not modify or transform the material Parts and ac...

Page 9: ...sks of product emanation Danger hot parts or surfaces Danger flammability risks Danger electricity Risk of explosion Danger user Warning Danger Gloves required Grounding Protective helmet Hearing prot...

Page 10: ...ures of the equipment components Danger of Pressure Safety requires that a pressure relieve shutoff valve be mounted on the pump motor supply circuit to allow trapped air to escape when the supply is...

Page 11: ...ity Improper grounding insufficient ventilation open flames or sparks can cause an explosion or fire which could result in serious injury To avoid these risks especially when using pumps it is imperat...

Page 12: ...n the product used in the application in a container designed for that purpose Treat product waste with the legislation of the country where the equipment is used To wear protective clothing designed...

Page 13: ...s of the pumps The air motor is intended to be coupled to a pump Never modify the coupling system Keep hands away from moving parts The moving parts must be kept clean Before commissioning or using th...

Page 14: ...rials in contact inherent risks to staff and the environment Wear and tear maladjustment malfunction of equipment or machines and the quality of the finished product The user will have to identify and...

Page 15: ...c motor the hydraulics will be earthed via the earth cable of this motor This earth cable must be connected to a safe earth Have the earth continuity checked by a qualified electrician If earth contin...

Page 16: ...ow The equipment is designed and manufactured with high quality materials and components that can be recycled and reused European Directive 2012 19 EU applies to all devices marked with this logo cros...

Page 17: ...airless applications as well as for the extrusion of thick products 50000 cP Different configurations are available Significant designation Ex 1 cP 1 mPa s TT R E X CCCC Technology Ball pump 2B Air M...

Page 18: ...aterial MA SC stainless steel carbide valves FP Follower plate 4 3 Table 3 Packing Seals Selection Available Seals Packing SE Static seals O rings Upper seals packing Piston seals packing 06 PTFEV FKM...

Page 19: ...tive 2006 42 EC Low Voltage Directive 2006 95 EEC EMV Directive 2004 108 EEC Safety of machinery Basic terms general implementation guidelines DIN EN ISO 12100 T1 T2 Safety of machinery Temperatures o...

Page 20: ...PROD Maximum product pressure Bar Psi AIR Maximum air pressure Bar Psi RAPPORT RATIO Pump pressure ratio CE EC European conformity II2G Use in explosive area II group II 2 category 2 Surface material...

Page 21: ...temperature 80 C 176 F Wetted parts Depending upon Materials of construction and seals kit Packings Depending upon seal kit Available Motors MO Motor selection XX 9H NONE MOTOR 9200 2 Pressure Ratio...

Page 22: ...Plate 105 mm Materials of construction MA SC stainless steel carbide valves Pump body Wet Cup Stainless steel Upper body Stainless steel Cylinder Stainless steel chromed Piston Upper check Piston rod...

Page 23: ...the piston 1 rises the Upper 2 closes or Lower Ball check 3 opens The piston 1 expels the product from the upper chamber V2 to the outside and sucks the product to fill the lower chamber V1 When the...

Page 24: ...generated by the movement of the product inside the pump and its accessories as well as that caused by the seals creates static electricity that can cause fire or explosion Therefore the fluid section...

Page 25: ...o fall Make sure that the order in which the cables hoses and pipes are connected is in accordance with the connection diagram Make sure that all cable connectors hose and pipe connections are correct...

Page 26: ...luctuations and pressure drops 7 3 Storage Pump Place the equipment away from moisture after closing the various air inlets and various openings plugs Storage before installation Storage ambient tempe...

Page 27: ...his lubricant must be removed by flushing with a suitable solvent At the end of the day flush with a suitable solvent It is advisable to stop the fluid section in the low position in order to prevent...

Page 28: ...to allow proper tightening Tightening of the Wet Cup Verify cup is filled with lubricant T Run the pump then tighten the cup after 10 minutes again after 1 hour then after1 day of operation In the eve...

Page 29: ...djustment of the suction valve ball cage screw Depending upon the fluid viscosity to be pumped adjust the height of the screw 32 to increase the ball up motion Lock the screw on the lock nut 33 For a...

Page 30: ...of the material resulting from the destruction the occultation or the total or partial removal of the protectors 9 3 Start up Pumps are tested for operation at the factory using a light weight oil lu...

Page 31: ...ly through the shut off valve to remove residual air from the motor Unlock the gun valve tap Bring the gun valve tap close to a metal bucket in order to recover the product Hold it against the wall of...

Page 32: ...eals Check The pump is stopped The fluid is polymerized hardened dried in the pump Clean the pump change the parts if necessary The cup is too tightened Loosen Broken part s in the pump Remove check r...

Page 33: ...rn Replace parts Seals incorrectly mounted or damaged Check the mounting change if necessary The pump does not deliver enough pressure Insufficient air pressure to the motor valve insufficiently open...

Page 34: ...hese procedures cover only the most common problems If the information given here does not solve the problem you are experiencing please contact your local SAMES KREMLIN representative for assistance...

Page 35: ...tions Check the condition of the hoses Observe the piston rod of the pump Do not let the product dry onto the piston rod Check the lubricant level inside the cup keep it at half level Fill it if neces...

Page 36: ...ervice work performed can be imperative to follow the depressurization procedure and the safety instructions Before each reassembly Clean the parts with the appropriate cleaning solvent Fit new seals...

Page 37: ...fore each reassembly Clean the parts with appropriate cleaning solvent Fit new seals if necessary after greasing them Grease the piston and the inside of the cylinder to avoid damaging the seals see t...

Page 38: ...Disassembly Reassembly Operation 06 11 2020 582127110 2B1000 indD EN docx 38 For a full description of spare parts see Part 12 Spare Parts A 1 A 1 A 1 A 1 A 2 A 1 A 1 A 1 A 1 A 1 C 2 S 1 C 1 C 1 A 2...

Page 39: ...a vice Unscrew the foot valve body assembly 38 the flange 40 and the O Rings 39 Take off the piston 20 downwards Put aside the cylinder 18 Lower valve Unscrew the body of the foot valve body 38 Take o...

Page 40: ...the 4 M8 holes of the cartridge Take off the cup block 14 and the seals 15 Change the seals 15 Change the seal 8 the M washer 6 and the F washer Clean all the parts check them if there are damaged or...

Page 41: ...ly of the fluid section Lubricate the cup seals and piston rod seals Slide the piston rod assembly 20 inside the fluid flange 8 push it upwards Screw the cylinder 18 into the fluid flange 2 Apply glue...

Page 42: ...Spare parts 06 11 2020 582127110 2B1000 indD EN docx 42 12 Spare parts Use only genuine SAMES KREMLIN accessories and spare parts designed to withstand the pump s operating pressures...

Page 43: ...washer 210 730 1 1 9 ISO FLANSH flange F 1 1 2 144 250 098 1 10 Flange N S 905 210 708 1 11 Screw CHc M 16x60 N S 932 151 607 4 12 O Ring N S 050 040 327 1 1 13 Wetting cup 144 250 008 1 17 Drain plu...

Page 44: ...211 489 1 32 Screw Hc M 8x25 N S 934 171 335 1 33 Nut 88 533 1 34 Suction seat assembly 144 250 094 1 2 35 Ball 44 5 carbide 87 544 1 36 Carbide seat 211 470 1 38 Valve body 144 250 003 1 40 Flange 2...

Page 45: ...1 150 110 1 46 Tie rod N S 051 150 101 4 Recommended maintenance parts N S Denotes parts are not serviceable Level 1 Preventive maintenance Level 2 Corrective maintenance Level 3 Exceptional maintenan...

Page 46: ...aterial 8 Seal 1 909 420 265 FKM 14 Cup block 1 210 724 ST STEEL Cup packing 5 1 84 395 210 722 PU PE 19 Seal 2 84 456 FKM Piston packing 3 3 210 726 211 318 PE PTFEV 37 Seal 1 84 458 PTFE 39 O ring 1...

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