SAMES KREMLIN REXSH0207 User Manual Download Page 3 | Manualshive

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SAMES KREMLIN REXSH0207 User Manual Download Page 3

582138110-SH0207-indA-EN.docx

27/10/2020

3

Contents

Evolution table of the document ................................................................................................................................. 5

Guarantee .................................................................................................................................................................... 6

DECLARATION OF CONFORMITY .............................................................................................................. 7

SAFETY INSTRUCTIONS ............................................................................................................................ 8

....................................................................................................................................... 8

Overview ...................................................................................................................................................................... 8

Meaning of the pictograms .......................................................................................................................................... 9

Security devices ......................................................................................................................................................... 10

Danger of Pressure .................................................................................................................................................... 10

Injection hazards ........................................................................................................................................................ 11

Fire hazards, explosion, electric arc, static electricity ................................................................................................ 11

Hazards of toxic products .......................................................................................................................................... 12

NTEGRITY OF THE MATERIAL

....................................................................................................................... 13

Material recommendations ....................................................................................................................................... 13

Pump .......................................................................................................................................................................... 13

Tubing ........................................................................................................................................................................ 13

Products implemented .............................................................................................................................................. 14

ENVIRONMENT ...................................................................................................................................... 15

AVAILABLE CONFIGURATIONS ............................................................................................................... 17

............................................................................................ 18

.......................................................................................... 18

............................................................................................................. 18

IDENTIFICATION ..................................................................................................................................... 19

ESCRIPTION OF THE MARKING OF THE PLATE

................................................................................................. 19

TECHNICAL CHARACTERISTICS AND PERFORMANCE .............................................................................. 21

ENERAL CHARACTERISTICS

........................................................................................................................ 21

RINCIPLE OF OPERATION

........................................................................................................................... 23

Expected use .............................................................................................................................................................. 23

Functional description ............................................................................................................................................... 23

INSTALLATION ....................................................................................................................................... 25

.............................................................................................................................................. 25

ONNECTIONS SUBSETS

............................................................................................................................. 25

LUID SUPPLY CONNECTION

........................................................................................................................ 25

IR SUPPLY CONNECTION

........................................................................................................................... 26

................................................................................................................................................ 26

COMMISSIONING ................................................................................................................................... 27

Pump .......................................................................................................................................................................... 27

Motor ......................................................................................................................................................................... 27

USE OF THE PRODUCT ............................................................................................................................ 28

........................................................................................................................................ 28

Wet Cup ..................................................................................................................................................................... 28

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Summary of Contents for REXSH0207

Page 1: ...ID SECTION 207 cm3 Pump REXSH0207 User Manual 582138110 2020 10 27 Index A Translation of the original instructions SAMES KREMLIN SAS 13 Chemin de Malacher 38240 Meylan www sames kremlin com 33 0 4 76...

Page 2: ...y form whatsoever and any exploitation or communication of its contents are prohibited except with the express written consent of SAMES KREMLIN The descriptions and features contained in this document...

Page 3: ...s implemented 14 3 ENVIRONMENT 15 4 AVAILABLE CONFIGURATIONS 17 4 1 TABLE 1 FLUID SECTION AIR MOTOR SELECTION 18 4 2 TABLE 2 FLUID SECTION PUMP FOOT SELECTION 18 4 3 TABLE 3 PACKING SEALS SELECTION 18...

Page 4: ...NTENANCE 33 10 1 PREVENTIVE MAINTENANCE PLAN 34 Fluid section 34 10 2 GENERAL PRECONISATION MAINTENANCE 35 11 DISASSEMBLY REASSEMBLY OPERATION 36 Greases and thread lockers designations 36 Disassembly...

Page 5: ...uid section 207 cm3 REXSH0207 A 18 05 2020 Dear customer you have just purchased your new equipment and we thank you for it We have taken the utmost care from design to manufacture so that this equipm...

Page 6: ...us to see and appreciate The warranty excludes wear parts deterioration or wear resulting from abnormal or unscheduled use by SAMES KREMLIN failure to observe instructions for proper operation or lack...

Page 7: ...Declaration of Conformity 582138110 SH0207 indA EN docx 27 10 2020 7 1 Declaration of Conformity Refer to the existing declaration delivered with the product...

Page 8: ...use or operation can cause serious injury This material is for professional use only It must be used only for the purpose for which it was intended Do not modify or transform the material Parts and ac...

Page 9: ...ks of product emanation Danger hot parts or surfaces Danger flammability risks Danger electricity Risk of explosion Danger user Warning Danger Gloves required Grounding Protective helmet Hearing pro t...

Page 10: ...ures of the equipment components Danger of Pressure Safety requires that a pressure relieve shutoff valve be mounted on the pump motor supply circuit to allow trapped air to escape when the supply is...

Page 11: ...ity Improper grounding insufficient ventilation open flames or sparks can cause an explosion or fire which could result in serious injury To avoid these risks especially when using pumps it is imperat...

Page 12: ...n the product used in the application in a container designed for that purpose Treat product waste with the legislation of the country where the equipment is used To wear protective clothing designed...

Page 13: ...s of the pumps The air motor is intended to be coupled to a pump Never modify the coupling system Keep hands away from moving parts The moving parts must be kept clean Before commissioning or using th...

Page 14: ...rials in contact inherent risks to staff and the environment Wear and tear maladjustment malfunction of equipment or machines and the quality of the finished product The user will have to identify and...

Page 15: ...c motor the hydraulics will be earthed via the earth cable of this motor This earth cable must be connected to a safe earth Have the earth continuity checked by a qualified electrician If earth contin...

Page 16: ...ow The equipment is designed and manufactured with high quality materials and components that can be recycled and reused European Directive 2012 19 EU applies to all devices marked with this logo cros...

Page 17: ...well as for the extrusion of thick products 50000 cP Different configurations are available Significant designation Ex 1 cP 1 mPa s TT R E X CCCC Technology Shovel pump SH Air Motor None XX Motor 1500...

Page 18: ...king Seals Selection Available Seals Packing SE Static seals O rings Upper seals packing Piston seals packing Lower Valve seals packing 01 PTFE FKM PTFE PTFE PTFE 02 PTFE FEP FEP PTFE PTFE PTFE 03 PE...

Page 19: ...tive 2006 42 EC Low Voltage Directive 2006 95 EEC EMV Directive 2004 108 EEC Safety of machinery Basic terms general implementation guidelines DIN EN ISO 12100 T1 T2 Safety of machinery Temperatures o...

Page 20: ...PROD Maximum product pressure Bar Psi AIR Maximum air pressure Bar Psi RAPPORT RATIO Pump pressure ratio CE EC European conformity II2G Use in explosive area II group II 2 category 2 Surface material...

Page 21: ...s of construction and seals kit Packings Depending upon seal kit Available Motors MO Motor selection XX 15 30 50 NONE MOTOR 1500 MOTOR 3000 MOTOR 5000 Pressure Ratio 9 1 18 1 33 1 Maximum Air Inlet Pr...

Page 22: ...SS Stainless steel Pump body Wet Cup Stainless steel Upper body Stainless steel Cylinder Stainless steel chromed Piston Upper check Piston rod Stainless steel chromed Nut Stainless steel Valve cone St...

Page 23: ...closes The piston 1 expels the product from the upper chamber V2 to the outside and sucks the product to fill the lower chamber V1 The pallet pushes the product into the pump foot V3 When the piston 1...

Page 24: ...generated by the movement of the product inside the pump and its accessories as well as that caused by the seals creates static electricity that can cause fire or explosion Therefore the fluid section...

Page 25: ...o fall Make sure that the order in which the cables hoses and pipes are connected is in accordance with the connection diagram Make sure that all cable connectors hose and pipe connections are correct...

Page 26: ...luctuations and pressure drops 7 3 Storage Pump Place the equipment away from moisture after closing the various air inlets and various openings plugs Storage before installation Storage ambient tempe...

Page 27: ...s lubricant must be removed by flushing with a suitable solvent At the end of the day flush with a suitable solvent It is advisable to stop the fluid section in the low position in order to prevent th...

Page 28: ...to allow proper tightening Tightening of the Wet Cup Verify cup is filled with lubricant T Run the pump then tighten the cup after 10 minutes again after 1 hour then after1 day of operation In the eve...

Page 29: ...amage of the material resulting from the destruction the occultation or the total or partial removal of the protectors 9 3 Start up Pumps are tested for operation at the factory using a light weight o...

Page 30: ...ly through the shut off valve to remove residual air from the motor Unlock the gun valve tap Bring the gun valve tap close to a metal bucket in order to recover the product Hold it against the wall of...

Page 31: ...eals Check The pump is stopped The fluid is polymerized hardened dried in the pump Clean the pump change the parts if necessary The cup is too tightened Loosen Broken part s in the pump Remove check r...

Page 32: ...peeds Valve head piston seals or cylinder worn Replace parts Seals incorrectly mounted or damaged Check the mounting change if necessary The pump does not deliver enough pressure Insufficient air pres...

Page 33: ...hese procedures cover only the most common problems If the information given here does not solve the problem you are experiencing please contact your local SAMES KREMLIN representative for assistance...

Page 34: ...leaks at connections Check the condition of the hoses Observe the piston rod of the pump Do not let the product dry onto the piston rod Check the lubricant level inside the cup keep it at half level F...

Page 35: ...ervice work performed can be imperative to follow the depressurization procedure and the safety instructions Before each reassembly Clean the parts with the appropriate cleaning solvent Fit new seals...

Page 36: ...ge our responsibility Before each reassembly Clean the parts with the appropriate cleaning solvent Fit new seals if necessary after greasing them Grease the piston and the inside of the cylinder to av...

Page 37: ...Disassembly Reassembly Operation 582138110 SH0207 indA EN docx 27 10 2020 37 For a full description of spare parts see Part 12 Spare Parts A 2 A 1 A 1 A 1 A 1 A 1 A 1 A 1 A 1 C 1 C 3 C 1 A 2 A 1...

Page 38: ...l 36 Unscrew the valve body 21 and the outlet with the lower valve 28 and its seat 30 Remove the piston shovel rod assembly Unscrew the cylinder 10 Cup seals Unscrew the cup 5 Take off the washers 6 1...

Page 39: ...27 10 2020 39 Upper valve Unscrew the nut 23 Unscrew the piston valve 22 Unscrew the piston bush 20 and remove the piston nut 16 the male washer 17 the piston seals 18 and the female washer 19 Reinst...

Page 40: ...d 31 and tighten slightly the cup nut 24 Install the seal 9 in the valve body 21 Install the seat 30 and push it in its housing Locate the seal 36 inside the valve body 21 Screw the filling tube 37 In...

Page 41: ...cx 27 10 2020 41 12 Spare parts Use only genuine SAMES KREMLIN accessories and spare parts designed to withstand the pump s operating pressures WARNING these parts are not supplied with the fluid sect...

Page 42: ...nut 209 692 1 17 M washer N S 1 1 19 F washer N S 1 1 20 Piston bush 209 693 1 21 Valve body 210 348 1 22 Piston valve 209 691 1 23 Nut 88 533 1 24 Wetting cup nut 8 253 1 25 M washer N S 1 1 27 F wa...

Page 43: ...pter flange for motor 5000 144 245 295 1 3 1 Connecting flangen N S 210 447 1 4 Protective housing N S 044 200 010 1 10 Tie rod N S 209 601 2 Recommended maintenance parts N S Denotes parts are not se...

Page 44: ...me varnishes and paints PU paints Pharmacy Cosmetics Some foodstuffs 03 PTFE PE FKM Epoxy glue Butyl Silicone Some varnishes Paint 04 PE LEATHER FKM Paint Varnishes Grease Oil Ink Hydro soluble paint...

Page 45: ...97 PTFE 3 3 209 697 209 698 PTFE PE Shovel seal 3 8 146 PTFE 3 8 146 PTFE 3 8 146 PTFE 41 O Ring 1 1 909 130 540 Or 84 183 FKM 1 1 909 130 540 Or 84 394 FKM FKM FEP 1 1 909 130 540 Or 84 181 FKM Adjus...

Page 46: ...PTFE 6 209 700 PTFE G 6 209 700 PTFE Shovel seal 3 8 146 PTFE 3 8 146 PTFE 3 8 146 PTFE 41 O Ring 1 1 909 130 540 Or 84 183 FKM 1 1 909 130 540 Or 84 183 FKM FKM FEP 1 1 909 130 540 Or 84 183 FKM Adj...

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