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SAMES KREMLIN REX SH0340, User Manual

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SAMES KREMLIN REX SH0340 User Manual Download Page 44

Spare parts 

44 

 

12

 

Spare parts 

Use only genuine 

SAMES KREMLIN

  accessories and 

spare parts designed to withstand the pump's operating 
pressures.   

 

Fluid Section 

REX-SH-0340-72-SS-FP-06 

 

 

 

WARNING: 

these parts are 

not supplied with the fluid 
section alone as they 
depend on the engine.

 

Summary of Contents for REX SH0340

Page 1: ...PUMP 340 cm3 Pump REX SH0340 User Manual 582168110 2024 03 20 Index C Translation of the original instructions SAMES KREMLIN SAS 13 Chemin de Malacher 38240 Meylan www sames kremlin com 33 0 4 76 41...

Page 2: ...y form whatsoever and any exploitation or communication of its contents are prohibited except with the express written consent of SAMES KREMLIN The descriptions and features contained in this document...

Page 3: ...Rexson part numbers of High Viscosity Pumps 17 4 2 Table 1 Fluid section Air motor selection 18 4 3 Table 2 Fluid section Pump foot selection 18 4 4 Table 3 Seals pack selection 18 5 Identification 1...

Page 4: ...s of faults Causes of faults Remedies to apply 32 10 Maintenance 34 10 1 Preventive Maintenance Plan 35 Fluid section 35 10 2 General preconisation maintenance 36 11 Disassembly Reassembly Operation 3...

Page 5: ...just purchased your new equipment and we thank you for it We have taken the utmost care from design to manufacture so that this equipment gives you complete satisfaction For a good use and an optimal...

Page 6: ...iate The warranty excludes wear parts deterioration or wear resulting from abnormal or unscheduled use by SAMES KREMLIN failure to observe instructions for proper operation or lack of maintenance The...

Page 7: ...Declaration of Conformity 7 1 Declaration of Conformity Refer to the existing declaration delivered with the product...

Page 8: ...cause serious injury This material is for professional use only It must be used only for the purpose for which it was intended Do not modify or transform the material Parts and accessories must only b...

Page 9: ...on Danger hot parts or surfaces Danger flammability risks Danger electricity Risk of explosion Danger user Warning Danger Gloves required Grounding Protective helmet Hearing pro tection Mandatory resp...

Page 10: ...components Danger of Pressure Safety requires that a pressure relieve shutoff valve be mounted on the pump motor supply circuit to allow trapped air to escape when the supply is shut off Without this...

Page 11: ...g insufficient ventilation open flames or sparks can cause an explosion or fire which could result in serious injury To avoid these risks especially when using pumps it is imperative Before operating...

Page 12: ...n the application in a container designed for that purpose Treat product waste with the legislation of the country where the equipment is used To wear protective clothing designed for that purpose Wea...

Page 13: ...r motor is intended to be coupled to a pump Never modify the coupling system Keep hands away from moving parts The moving parts must be kept clean Before commissioning or using the motor pump read car...

Page 14: ...erent risks to staff and the environment Wear and tear maladjustment malfunction of equipment or machines and the quality of the finished product The user will have to identify and prevent the potenti...

Page 15: ...s will be earthed via the earth cable of this motor This earth cable must be connected to a safe earth Have the earth continuity checked by a qualified electrician If earth continuity is not assured c...

Page 16: ...designed and manufactured with high quality materials and components that can be recycled and reused European Directive 2012 19 EU applies to all devices marked with this logo crossed out bin Find out...

Page 17: ...or the extrusion of thick products 50000 cP Different configurations are available Significant designation Ex 1 cP 1 mPa s SH R E X 0340 Technology Shovel pump SH Air Motor None XX Motor 7200 72 Refer...

Page 18: ...ilable material SS Stainless steels FP Follower plate 4 4 Table 3 Seals pack selection Available Seals Packing Static seals O rings Upper seals packing Lower seals packing Foot seals packing 06 PU FKM...

Page 19: ...rking of the plate Principles This equipment complies with the following provisions Machinery Directive 2006 42 EC Safety of machinery Basic terms general implementation guidelines DIN EN ISO 12100 T1...

Page 20: ...pressure Bar Psi AIR Maximum air pressure Bar Psi RAPPORT RATIO Pump pressure ratio CE EC European conformity II2G Use in explosive area II group II 2 category 2 Surface material intended for an envi...

Page 21: ...7200 72 M Material MA 2 Stainless Steel SS S Seal SE 6 PU PTFEG 06 F Foot FO 2 Follower plate 80 mm FP Documentation Reference Air Motor 7200 582144110 5 3 Correspondence table existant part numbers S...

Page 22: ...176 F Wetted parts Depending on materials of construction and seals kit Packings Depending on seal kit Available Motors Motor selection XX 72 NONE MOTOR 7200 Pressure Ratio 53 1 Maximum Air Inlet Pres...

Page 23: ...mp body Wet Cup Carbon steel Upper body Stainless steel Cylinder Stainless steel chromed Piston Upper check Piston rod Stainless steel chromed Nut Stainless steel Valve cone Stainless steel Valve seat...

Page 24: ...the product from the upper chamber V2 to the outside and sucks the product to fill the lower chamber V1 The pallet pushes the product into the pump foot V3 When the piston 1 is lowered the upper flap...

Page 25: ...ment of the product inside the pump and its accessories as well as that caused by the seals creates static electricity that can cause fire or explosion Therefore the fluid section system must be earth...

Page 26: ...that the order in which the cables hoses and pipes are connected is in accordance with the connection diagram Make sure that all cable connectors hose and pipe connections are correctly fitted Remembe...

Page 27: ...ure drops 7 3 Storage Pump Place the equipment away from moisture after closing the various air inlets and various openings plugs Storage before installation Storage ambient temperature 0 50 C Protect...

Page 28: ...removed by flushing with a suitable solvent At the end of the day flush with a suitable solvent It is advisable to stop the fluid section in the low position in order to prevent the product from takin...

Page 29: ...ening Tightening of the Wet Cup Verify cup is filled with lubricant T Run the pump then tighten the cup after 10 minutes again after 1 hour then after1 day of operation In the event of a leak the cup...

Page 30: ...resulting from the destruction the occultation or the total or partial removal of the protectors 9 3 Start up Pumps are tested for operation at the factory using a light weight oil lubricant Before s...

Page 31: ...off valve to remove residual air from the motor Unlock the gun valve tap Bring the gun valve tap close to a metal bucket in order to recover the product Hold it against the wall of the bucket to avoid...

Page 32: ...stopped The fluid is polymerized hardened dried in the pump Clean the pump change the parts if necessary The cup is too tightened Loosen Broken part s in the pump Remove check replace The motor seems...

Page 33: ...on seals or cylinder worn Replace parts Seals incorrectly mounted or damaged Check the mounting change if necessary The pump does not deliver enough pressure Insufficient air pressure to the motor val...

Page 34: ...only the most common problems If the information given here does not solve the problem you are experiencing please contact your local SAMES KREMLIN representative for assistance During prolonged shut...

Page 35: ...Check the condition of the hoses Observe the piston rod of the pump Do not let the product dry onto the piston rod Check the lubricant level inside the cup keep it at half level Fill it if necessary I...

Page 36: ...d it is imperative to follow the depressurization procedure and the safety instructions Before each reassembly Clean the parts with the appropriate cleaning solvent Fit new seals if necessary after gr...

Page 37: ...Before each reassembly Clean the parts with the appropriate cleaning solvent Fit new seals if necessary after greasing them Grease the piston and the inside of the cylinder to avoid damaging the seal...

Page 38: ...Disassembly Reassembly Operation 38 Fluid Section REX SH 0340 72 SS FP 06 For a full description of spare parts see Part 12 Spare Parts A 2 A 1 A 1 A 1 A 1 A 1 C 1 C 3 A 2 A 1 C 2 S 1...

Page 39: ...Disassembly Reassembly Operation 39 A 1 C 1 A 1 A...

Page 40: ...tection 4 Clamp the pump horizontally through the body 7 with a vice Unscrew the nut 35 and take off the shovel 34 the washer 33 and the spacer 32 Unscrew the tube 37 and take off the seal 36 Unscrew...

Page 41: ...artridge Take off the washers 6 12 and the seals 9 11 Change the seals 9 11 Change the seal 7C Clean all the parts check them if there are damaged or worn change them Clean and reinstall the parts in...

Page 42: ...shovel rod 31 Unscrew the piston valve 22 Unscrew the piston bush 20 and remove the bush for piston 17 the seal 42 the piston nut 16 the male washer 44 the piston seals 45 and the female washer 46 Cle...

Page 43: ...htly the cup nut 24 Install the seal 18 in the valve body 21 Install the seat 30 and push it in its housing Locate the seal 36 inside the valve body 21 Screw the filling tube 37 Install the spacer 32...

Page 44: ...y genuine SAMES KREMLIN accessories and spare parts designed to withstand the pump s operating pressures Fluid Section REX SH 0340 72 SS FP 06 WARNING these parts are not supplied with the fluid secti...

Page 45: ...Spare parts 45 A...

Page 46: ...motor coupling kit table 4 2 15 Piston rod equiped 144 240 150 1 2 16 Nut piston bush 144 245 008 1 17 Bush for piston 144 245 007 1 19 Lock nut N S 1 20 Piston bush 144 245 006 1 21 Valve body 144 24...

Page 47: ...iceable Level 1 Preventive maintenance Level 2 Corrective maintenance Level 3 Exceptional maintenance Motor Coupling Kit Ind Description Ref Qty Spare part level MOTORS Coupling Kit 7200 144 247 493 1...

Page 48: ...Spare parts 48 Recommended Seals pack Code Composition Use 06 PU GRAPHITED PTFE FKM Mastics PVC Butyl Accessory Ind Description Ref Qty Bottle of lubricant T 125 ml 0 034 oz 149 990 020 1...

Page 49: ...11 209 656 HPU PE Piston packing 7 209 658 PTFE G 36 O Ring 1 84 391 PTFE Shovel seal 4 2 209 726 209 725 PE PTFEV 41 O Ring 1 909 130 540 FKM 42 O Ring 1 909 420 292 FKM 18 O Ring 1 84 489 FKM 7C Car...

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