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REGPro  

 

 

User Manual 582215110 

2022-06-09 

Index A 

Translation from the original instructions 

 

 

SAMES KREMLIN SAS 

13 Chemin de Malacher 

 

 

38240 Meylan 

 

www.sames-kremlin.com

 

33 (0)4 76 41 60 60 

 

Summary of Contents for REGPro

Page 1: ...REGPro User Manual 582215110 2022 06 09 Index A Translation from the original instructions SAMES KREMLIN SAS 13 Chemin de Malacher 38240 Meylan www sames kremlin com 33 0 4 76 41 60 60...

Page 2: ...y form whatsoever and any exploitation or communication of its contents is prohibited except with the express written consent of SAMES KREMLIN The descriptions and features contained in this document...

Page 3: ...SSURE FROM 0 BAR TO 6 BAR 21 4 2 1 Gun with 23 nozzle 21 4 2 2 Gun with 12 nozzle 21 5 INSTALLATION 22 5 1 TRANSPORT 23 5 2 CHECK THE SCOPE OF DELIVERY 23 5 3 RECOMMENDATION MATERIALS 23 5 4 STORAGE 2...

Page 4: ...582215110 REGPro EN indA 4 8 5 3 Cleaning Replacing the Screen 18 35 9 SPARE PARTS 36 9 1 WEAR PART NUMBERS 37 9 2 OPTIONS 38 10 APPENDICES 39 10 1 APPENDIX A PREVENTIVE MAINTENANCE PLAN 39...

Page 5: ...Pro A Week 06 22 N PLANTARD Dear customer you have just purchased your new equipment and we thank you for it We have taken the utmost care from design to manufacture so that this equipment gives you c...

Page 6: ...ear the cost of the parts necessary to replace the defective material No guarantee will be granted by SAMES KREMLIN For defects and deteriorations resulting from abnormal conditions of storage and or...

Page 7: ...terials Danger pinching crushing Risk of product emanation Danger hot parts or surfaces Danger automatic start moving parts Danger flammability hazard General obligation Grounding Refer to the manual...

Page 8: ...enance and repair tasks on mechanical and pneumatic fixtures of the regulator Personnel must have knowledge of applicable standards directives accident prevention regulations and operating conditions...

Page 9: ...and accessories must only be supplied or approved by SAMES KREMLIN The equipment must be checked periodically Defective or worn parts must be replaced Never exceed the maximum working pressures of th...

Page 10: ...r vapors can cause serious injury through contact with the body in the eyes under the skin but also by ingestion or inhalation It is imperative to know the type of material used and the dangers it rep...

Page 11: ...ly genuine SAMES KREMLIN accessories and spare parts designed to withstand the operating pressure of the pump REGPro feeding phase Pump paint phase and pressure gun Flushing the REGPro It is compulsor...

Page 12: ...ll or move equipment Tighten all connections as well as the hoses and junction fittings before commissioning the equipment Check hoses regularly and replace them if damaged Never exceed the maximum wo...

Page 13: ...re Explosions It will determine the risks of immediate reactions or reactions due to repeated exposures to personnel SAMES KREMLIN declines any responsibility in case of Physical or mental injury Dire...

Page 14: ...ls than necessary inside the work area These materials must be stored in approved grounded containers Use only grounded metal pails for flushing solvents Cardboard and papers are to be banned They are...

Page 15: ...N indA 15 2 Presentation of the material 2 1 Complete system 2 1 1 Visual generic presentation Ind Description A Regulator part B Filter part C Pump fitting D Pilot air fitting E Spray Gun Fitting F W...

Page 16: ...t be liable damage resulting from non intended use This risk is borne solely by the user The following items describe improper or prohibited use The conveyance of fluid does not meet the product speci...

Page 17: ...plosion protection First commissioning without checking the area and the pump through a person qualified for that purpose The conveyance of fluid chemically incompatible with the materials used for th...

Page 18: ...t with purge Performance Simple and robust regulator Productivity Possibility to use a large range of materials with a viscosity up to 2 000 mPas thanks to large outlets Compatible with a wide range o...

Page 19: ...3 1 Equipment plans 3 1 1 REGPro 3 2 Composition The REGPro controller is available in Screw mounting Mounting with bracket For these versions it is possible to install an M 3 8 NPS or M 1 2 JIC flui...

Page 20: ...Product pressure 6 bar 87 psi max Max fluid flow at 6 bar 87 psi pressure 1 9 l mn 0 5 gal US mn Materials in contact with the product Aluminium body Stainless steel ball screen PP 30 fiberglass tank...

Page 21: ...Technical features and performances 582215110 REGPro EN indA 21 4 2 Changing the inlet pressure from 0 bar to 6 bar 4 2 1 Gun with 23 nozzle 4 2 2 Gun with 12 nozzle...

Page 22: ...ontroller on the wall bracket provided for this purpose in such a way as to exclude shocks that could cause ignition The compressed air supply hoses must be installed so as to exclude any danger Use a...

Page 23: ...om further damage Use the packing slip to verify the completeness of the delivery 5 3 Recommendation materials WARNING Trained personnel with PPE mandatory Do not use the regulator as a support for th...

Page 24: ...ess We recommend a storage temperature between 10 C 50 F and 25 C 77 F The diaphragm must not be exposed to sources of heat or direct sunlight The diaphragm must be kept in its original packaging Excl...

Page 25: ...le flow rate may cause the controller to overheat Risk of dangerous heating of the conveyed material during the delivery phase The special operating conditions of the controller must be taken into acc...

Page 26: ...od pump etc to operate the REGPro regulator correctly Visual with PRIMATM 01D100 pump fitted with a 3 regulators and REGPro regulator Ind Description A Pump B Plate C Air shut off valve D Product Hose...

Page 27: ...the suction rod is located Open the motor air shut off valve supply air C P 1 bar 14 5 psi Gradually screw in the pump air regulator H and at the same time the fluid regulator G until the pump starts...

Page 28: ...ore any intervention during system shutdown assembly cleaning or changing the nozzle Lock the guns valve tap etc to OFF Turn off the air supply through the valve on the plate Unlock the gun valve tap...

Page 29: ...high Reduce pilot pressure Poor sealing of the seat and the ball Clean or replace Fluid pressure upstream of regulator too high Lower the pressure at the supply pump No product at the regulator outle...

Page 30: ...the regulator in a clean condition to ensure proper operation The regulator is wear resistant except for the diaphragm and seals The quality of the compressed air supply the characteristics of the pum...

Page 31: ...without using abrasive materials that could damage them Make sure that none of them deteriorate as the cutting of one of them could cause a malfunction of the REGPro Take note of the disassembly reass...

Page 32: ...into solvent Remove suction rod from the material container and inmerse it in a solvent filled container Take all the appropriate precautions in the presence of flammable solvents Point the spray gun...

Page 33: ...from the valve body with a flat screwdriver Remove the conical spring 14 and the ball 13 Remove the seat 12 and the seal 11 Replace the seals Clean the parts with a suitable solvent Reassemble the ass...

Page 34: ...with a suitable solvent Position the diaphragm 6 and cup 5 on the needle shaft assembly 7 Position the diaphragm assembly 6 cup 5 and needle shaft 7 in relation to the base 9 Tighten the nut 4 on the...

Page 35: ...582215110 REGPro EN indA 35 8 5 3 Cleaning Replacing the Screen 18 Unscrew the nut 21 manually Manually remove the bowl 20 Manually remove the screen 18 Clean or replace the screen 18 Time required 1...

Page 36: ...Spare parts 582215110 REGPro EN indA 36 9 Spare parts Use only genuine SAMES KREMLIN accessories and spare parts designed to withstand the operating pressures of the pump...

Page 37: ...1 3 11 055 610 005 Flat seal 1 1 12 055 610 004 Carbide seat 1 1 13 907 414 223 Stainless steel ball 9 5 1 1 14 050 312 225 Conical spring 1 1 15 150 040 314 O ring seal 1 1 16 155 581 604 Valve conne...

Page 38: ...155 581 684 Rilsan hose 1 1 Recommended maintenace parts N S Denotes parts are not serviceable Level 0 Parts are not spare parts Level 1 Preventive maintenance Level 2 Corrective maintenance Level 3 E...

Page 39: ...Appendices 582215110 REGPro EN indA 39 10 Appendices 10 1 Appendix A Preventive Maintenance Plan...

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