SAMES KREMLIN Inocart NDT User Manual Download Page 17

 

Index revision : A

17

7161

7.  Use of ”Inocart  NDT or HF” equipment

7.1.  Powder application

As the equipment has already been installed according to the safety rules (

see § 1 page 4

) and 

the instructions given (

see § 6 page 16

), follow the steps described below:

Step 1

: Connect the ground cable of the cart to a conductive and earthed part of the 

spray booth; the ground potential must be identical to that of the part to be powdered.

Step 2

: Electrically and pneumatically power the equipment.

Step 3

: Put powder in the pressure tank and close the lid with the clamps.

WARNING :  DANGER: Tank under pressure in operation.

Step

 4

Switch on the Inobox control module (

see RT Nr 7145

) (ON button on the front of 

the module. 

 

Configure the Inobox NF control module  (

see RT Nr 7145

), for pressure tank operation. The 

fluidizing outlet at the rear of the module must be plugged.

Step 5

: Choose the appropriate high-voltage feature or create a custom program.

Step 6

: Point the gun nozzle towards the booth and the part to be powdered and press 

the trigger.

7.1.1.  In Non destructive Testing Powder

 

(NDT) use

The NDT pressuretank is equipped with 2.7mm injector, 2.7mm ejector and 6mm inner diameter 

hose.

• Close the NDT tank shutter fully (position 0).

• Set the fluidization to setpoint 50. The dry developer flow rate can then be adjusted on the 

Inobox module or directly on the gun by varying the injection parameter (0 to 100). If the 

flow rate is not sufficient, the control shutter can be opened slightly.

7.1.2.  In powder coating (HF) use

This equipment can be used for the application of difficult powders, very high flow rates can 

then be achieved.

 

However, the acceptable use limit of a conventional electrostatic gun (charge capacity) is 

reached at 15kg/h of powder (250g/min).

 

 

The HF pressure tank is equipped with an ejector D: 1.7 mm, a 9/13 EVA hose and a suitable 

powder fittin

see RT Nr 7170

.

 

• Set the injection parameter (on the Inobox module or directly on the gun) to 80 and the 

fluidization to 43.

• Then adjust the powder flow rate by adjusting the position of the shutter on the pressure 

tank.

 

As an indication, with 6 m of 9mm hose and with a standard powder:

Shutter position

1

2

3

4

5

Powder flow rate (kg/h)

6

14

44

70

80

Summary of Contents for Inocart NDT

Page 1: ...Index revision A 1 7161 User manual SAMES KREMLIN SAS 13 Chemin de Malacher 38240 MEYLAN FRANCE Tel 33 0 4 76 41 60 60 www sames kremlin com Inocart NDT Inocart HF...

Page 2: ...ing courses in the operation and maintenance of your equipment A catalogue is available on request Choose from a wide range of courses to acquire the skills or knowledge that is required to match your...

Page 3: ...s 13 3 2 Air compressed quality 13 4 Operation 14 5 Specific tool 15 6 Installation 16 7 Use of Inocart NDT or HF equipment 17 7 1 Powder application 17 7 1 1 In Non destructive Testing Powder NDT use...

Page 4: ...rt NDT configurations Inocart NDT 6m Europe version P N 910030369 Inogun M 6m P N 910030034 NDT pressure tank P N 910030917 Vibrator P N 910030011 Inocart VT 12m Europe version P N 910030369 12 Inogun...

Page 5: ...ogun M 12m P N 910030034 12 HF Pressure tank P N 910031405 Vibrator P N 91003001 Inocart HF 6m US version P N 910031513 Inogun M 6m P N 910030034 HF Pressure tank P N 910031512 Vibrator P N 910030896...

Page 6: ...t present in the powdering area 1 5 Warnings CAUTION It is imperative that anyone wearing a pacemaker does not use the equipment and does not enter the projection area High voltage can cause the pacem...

Page 7: ...ted by SAMES KREMLIN are used WARNING To guarantee an optimal assembly spare parts must be stored in a temperature close to their temperature of use Should the opposite occur a sufficient waiting time...

Page 8: ...ted powder dispensing tank placed in or near the work area and the ground terminal of the electro pneumatic control module must be electrically connected to the grounding system for protecting the pow...

Page 9: ...al of the cart to the earth terminal of the pow der coating installation or of the powder coating booth in order to ensure the safety of the operators and the correct operation of the powder coating e...

Page 10: ...an ambient temperature comprised between 0 C and 40 C 32 F 104 F The storage temperature must never exceed 60 C 1 6 4 Sound level The sound pressure level generated by Inocart NDT and HF carts is equa...

Page 11: ...SAMES KREMLIN con trol system modified by a third party without written permission from an authorized SAMES KREMLIN technical agent accidents such as collision with external objects or similar events...

Page 12: ...t the right height on either side of the cart Equipped with several air quick couplers its use and maintenance are optimized compared to previous generations Available in two versions Inocart NDT Equi...

Page 13: ...rect operation of the equipment in case of accidental non compliance with the network compressed air filtration recommendations WARNING A pressure higher than 8 bar can cause malfunctions Total equipm...

Page 14: ...the fluidizing cup passing through the porous cone Item 6 The electric vibrator Item 3 prevents powder accumulation in the porous cone The air jet from the injector carries the powder towards the ejec...

Page 15: ...Index revision A 15 7161 5 Specific tool None 1 2 3 4 5 6 7 10 cm...

Page 16: ...zation 1 Hose 6 8 injection air 2 Green yellow wire ground 3 Step 3 Connect the 5 m earthing cable to an electrically earthed part of the applica tion booth Step 4 Connect the Inobox s power supply pl...

Page 17: ...owdered and press the trigger 7 1 1 In Non destructive Testing Powder NDT use The NDT pressuretank is equipped with 2 7mm injector 2 7mm ejector and 6mm inner diameter hose Close the NDT tank shutter...

Page 18: ...mary table The soiling and wear of the different elements of the Inocart carriage caused by the passage of the powder depends on the nature of the powder and the operating conditions Therefore the per...

Page 19: ...s see 1 5 page 6 WARNING All cleaning operations should only be carried out using compressed air at a maxi mum pressure of 2 5 bar a cloth or possibly a brush Never use water or solvents to clean the...

Page 20: ...pplies on the tank Step 2 Remove the cover by unscrewing the clamps Step 3 Disconnect the ground wire from the tank Step 4 Unscrew the 3 knobs that secure the tank to the tank holder Take out the tank...

Page 21: ...ear panel from the cart Step 2 Disconnect the air supplies Step 3 Unscrew the brass plug and remove the filter assembly Step 4 To reassemble proceed in reverse order Replace the complete filter assemb...

Page 22: ...fastening screws Reassembly Step 4 Apply a few drops of normal threadlocker P N H2CPAL046 on the 4 fixing screws Step 5 Place the vibrator on the pressure tank screw the screws crosswise and in appro...

Page 23: ...tatic 1 1 2 130002067 12 Green POE hose 6 antistatic 1 1 2 130000625 6 Black Polyurethane hose D 06x1 lg 6m 1 1 2 130000625 12 Black Polyurethane hose D 06x1 lg 12m 1 1 2 910031355 Inobox UK power cab...

Page 24: ...A104 EAV 9 13 mm Hose 6 m 2 EAV 9 13 mm Hose 12 m 2 130000625 6 Black Polyurethane hose D 06x1 lg 6m 1 1 2 130000625 12 Black Polyurethane hose D 06x1 lg 12m 1 1 2 910031355 Inobox UK power cable leng...

Page 25: ...Index revision A 25 7161 9 3 Chariot Inocart NDT HF 1 3 4 2...

Page 26: ...ngth 12 m see RT Nr 7132 1 1 3 3 200000441 Rear wheel 2 1 3 250000136 Black M 8 16 curved screw 2 1 3 X2BDTU008 Steel zinc plated Washer 8 2 1 3 4 EU9000064 Conductive front swivel wheel 2 1 3 EU90007...

Page 27: ...Index revision A 27 7161 10 Revision index History Rev Date Description Modification locating A 10 2020 First Issue...

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