SAMES KREMLIN 910029883 User Manual Download | Manualshive

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Index revision : A

11

7145

4. Operating principle of the Inobox

The Inobox control module manages the spraying air (injection, dilution, electrode blowing and

fluidization) which allows the powder supply to the Inogun M spray gun.

4.1. Pneumatic Connections

Item

Icons

Description

Characteristics

1

Air supply

Hose Dia: 8/10 polyamide

2

Injection air outlet

(to CS 130 powder pump)

Hose D: 6/8 polyamide

3

Dilution air outlet

(to CS 130 powder pump)

Hose D: 4/6 polyamide

4

Blowing air outlet

(from electrode Inogun A or M)

Hose D: 4/6 polyamide

5

Fluidisation air outlet

(To the box or plunger tube on

the cart)

Hose D: 4/6 polyamide

5

4

3

2

1

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Summary of Contents for 910029883

Page 1: ...Index revision A 1 7145 User manual SAMES KREMLIN SAS 13 Chemin de Malacher 38240 MEYLAN FRANCE Tel 33 0 4 76 41 60 60 www sames kremlin com Inobox Control module ...

Page 2: ...training courses in the operation and maintenance of your equipment A catalogue is available on request Choose from a wide range of courses to acquire the skills or knowledge that is required to match your production requirements and objectives Our training courses can be delivered at your site or in the training centre at our Meylan head office Training department Tel 33 0 4 76 41 60 04 E mail fo...

Page 3: ...d fluidizing air 18 5 5 Screen 3 Counter Alarm Screen 19 5 6 Screen 4 Cleaning screen 20 5 7 Screen 5 Ecran Présence Défauts 21 5 8 Parameter setting screens 22 5 8 1 Access to the parameter setting screens 22 5 8 2 Password Input Screen 22 5 8 3 Parameter setting screen 1 Equipment operating time 23 5 8 4 Parameter setting screen 2 Fault History Screen 24 5 8 5 Parameter setting screen 3 Active c...

Page 4: ...8 1 Characteristics of spray gun output voltage and current 33 9 Fault management 34 9 1 Faults list 34 9 2 Actions following a fault 36 10 Communication with the PLC in CAN 37 10 1 Characteristics 37 10 2 Data exchange 37 10 2 1 From CAN to the Inobox module 37 10 2 2 From Inobox to a CAN module 39 11 Spare parts list 41 12 Revision index History 42 ...

Page 5: ...e operation of the equipment is stipulated in the operating manual of the projector or spray gun The X sign behind the EU type examination certificate number indicates that this equipment is subject to a special condition of use concerning the ambient tempera ture of use which must be between 0 C and 40 C Meylan France INOBOX TV 910029883 Admissible combinations of devices see information for use ...

Page 6: ...Warnings WARNING This equipment can be dangerous if not used in compliance with the safety regulations WARNING It is the customer s responsibility to verify which local fire and safety standards are applicable for use of the Inobox WARNING This equipment may be hazardous if it is not used disassembled and reassembled in accordance with the rules indicated in this manual and in any applicable Europ...

Page 7: ...The Inobox control module manages by means of a microcontroller the piloting of the high voltage unit and three or four proportional solenoid valves depending on the version In return a reading of the high voltage voltage and current is taken as well as the flow or current of the three or four proportional solenoid valves The Inobox is controlled manually via its display or by a PLC type network i...

Page 8: ...ion 1 PLC connection 2 Spray gun connection 3 Vibration connection for a vibrating table 4 Power supply 100 240 VAC 5 Earth connection terminal 6 Fluidization air outlet 7 Blowing air outlet 8 Dilution air outlet 9 Injection air outlet 10 Air supply 1 2 3 4 5 6 7 8 9 10 ...

Page 9: ...eater The electrical earth contacts must be free of paint or any form of surface with a greater or lesser degree of insulation Dimensions Width 210 mm x height 167 mm x depth 236 3 mm without connector Weight 3 9 kg Protection index IP64 Degree of pollution 2 1 Box material Aluminium Ground shield Brass stud M6 Fastening mode On cart or on rails Ambient temperature during operations 0 C min 40 C m...

Page 10: ...ncorrect operation of the Inobox control module Supply voltage 100 VAC to 240 VAC 47 Hz 63 Hz Maximum Input Power 105 W 240 VAC Maximum current 0 56 A 230 VAC 0 95 A 115 VAC Protection circuit Fuse 1 25A 5x20 HPC Max output voltage 42 V rms Max output current 400 mA rms Maximum frequency to projector 22 5 kHz 20 min 18 kHz max 30 kHz Maximum pressure supply 7bars 1bar Maximum dew point at 6 bar 87...

Page 11: ... M spray gun 4 1 Pneumatic Connections Item Icons Description Characteristics 1 Air supply Hose Dia 8 10 polyamide 2 Injection air outlet to CS 130 powder pump Hose D 6 8 polyamide 3 Dilution air outlet to CS 130 powder pump Hose D 4 6 polyamide 4 Blowing air outlet from electrode Inogun A or M Hose D 4 6 polyamide 5 Fluidisation air outlet To the box or plunger tube on the cart Hose D 4 6 polyami...

Page 12: ...or 12 pin 2 Gun Low voltage cable to spray gun or projector Coded male connector 10 pin 3 Vib Smoke Vibrator connection on vibra ting table Coded male connector 4 pin 4 85 264 VAC Inobox module power cable Coded female connec tor 4 pin 5 Metal cable or braid equipped with a clamp for grounding the Inobox Section greater than or equal to 6 mm2 5 4 3 2 1 ...

Page 13: ...Inobox module is done through the different screens or with the help of a PLC in the case of a CAN connection Remarks If the spray gun is not connected when the module is switched on the control module will wait see start screen until a piece of equipment is connected to it 4 4 Functions available from the Inobox control module The control module allows the display of the various operating paramet...

Page 14: ...ne of the following three welcome screens appears The Inobox is connected to a Inogun M spray gun Then after a few seconds the Inobox automatically switches to the next screen The Inobox is connected to a Inogun A projector Then after a few seconds the Inobox automatically switches to the next screen DES07380 V XXXX INOGUN M V DES07789 V XXXX INOGUN A ...

Page 15: ...rojector nor to a manual gun The module did not recognize the equipment to which it is connected manual gun or auto matic projector or that no equipment is connected It is therefore necessary 1 Switch off the module 2 Check connections 3 Switch the module back on DES07790 V XXXX ...

Page 16: ...on and dilution parameters can be adjusted for each type of part using the corres ponding and keys WARNING When spraying is in operation with voltage at the output the symbol flashes The voltage and current settings can no longer be changed Area Description Area 1 Choice of presets 4 modes are available Area 2 Voltage setting available only in custom mode Area 3 Current setting available only in c...

Page 17: ... 2 Program selection 99 custom programs can be set in voltage current injection air and powder flow see 5 2 page 16 The and keys are used to change programs Area 3 Powder flow rate and conveying air settings for each program Area 4 Voltage and current settings for each program Flashing Spraying in progress with voltage at the output Area 5 If both keys are pressed simultaneously direct access to t...

Page 18: ... custom mode zone 1 program selection would not be present To return to the previous screen press the key Area Description Area 1 For the selected custom program Area 2 To activate the cleaning mode press the corresponding key screen 4 appears see 5 6 page 20 Area 3 Setting the values for electrode blowing air and supply air fluidization using the corresponding and keys The values are indicated by...

Page 19: ...has exceeded the recommended operating time for maintenance Area Description Area 1 1st line operating time 2nd line scheduled maintenance time DES07389 INOGUN M V XXXX 3 S c r e e n ON 3 h r s HV ON 0 h r s 0 h r s 0 h r s h r s h r s 8 0 0 h r s 8 0 0 h r s h r s 1 6 0 0 h r s 3 2 0 0 2 2 0 1 6 1 0 1 ...

Page 20: ...ic togram is animated To interrupt the cleaning cycle before the programmed stop see 5 8 5 page 25 press the key To return to the previous screen screen 2 press the key WARNING When cleaning it is imperative to place the gun inside the booth Area Description Area 1 Activating Deactivating cleaning mode DES07387 V XXXX 4 ON INOGUN M 1 ...

Page 21: ... still present after acknowledgement in screen 5 the symbol continues to flash in screen 1 The fault is acknowledged either by a trigger ON OFF or by power ON OFF if the fault is blocking Area Description Area 1 Fault icon Area 2 Fault number Area 3 Visualization of the fault by the operator Press the key to acknowledge the fault page and return to screen 1 DES07384 V XXXX 5 INOGUN M 1 3 2 DES0780...

Page 22: ...ord entry screen 5 8 2 Password Input Screen Area Description Area 1 4 digit access code enter the code by pressing keys 0 to 9 The factory default password is 0000 Area 2 Press the key to confirm the code Area 3 Press the key to return to screen 1 Mode Selection DES07791 95 30 kV µA 0 0 1 INOGUN M V XXXX DES07388 S e t o p e r a t o r P I N 3 9 8 7 6 5 4 3 2 1 0 INOGUN M V XXXX 1 2 3 ...

Page 23: ...threshold settings Press the and keys to set the alarm corresponding to the desired maintenance threshold Area 3 Electrode support operating time and maintenance threshold setting Press the and keys to set the alarm corresponding to the desired maintenance threshold Area 4 Ejector and porous ring operating time and maintenance threshold setting Press the and keys to set the alarm corresponding to ...

Page 24: ...ting mode selection Press the key Area 3 to access the following setting screen Active Cleaning Phase or press the key to return to the screen 1 for operating mode selection Area Description Area 1 Numbering of faults that have occurred and fault number see 9 1 page 34 Area 2 Press the key to display the following 5 faults in the list Press the key to go back DES07799 3 2 INOGUN M V XXXX 1 2 3 3 7...

Page 25: ...istory Screen press the key Area 4 Area Description Area 1 Active cleaning cycle time Press the key to increase the cleaning time in the active phase and key to decrease it Area 2 Cleaning cycle time at stop inactive Press the key to increase the cleaning time in the inactive phase and key to decrease it Area 3 Number of active cleaning cycles Press the key to increase the number of active cleanin...

Page 26: ...ting screen screen 3 Active cleaning phase Area Description Area 1 Locking Unlocking the voltage modification Press the and keys to lock and unlock the voltage setpoint modification Area 2 Locking Unlocking the current modification Press the and keys to lock and unlock the current setpoint modification Area 3 Locking Unlocking of the modification of all pilot airs Press the and keys to lock and un...

Page 27: ...ts press the key Area 5 Area Description Area 1 Electrode blowing delay before shutdown in seconds Press the and keys to set the time delay Area 2 Fluidisation delay before shutdown in seconds Press the and keys to set the time delay Area 3 Vibrator delay before shutdown in seconds Press the and keys to set the time delay Area 4 Standby time in minutes Press the and keys to set the time delay If t...

Page 28: ... code press the key Area 4 To access the previous setting screen screen 5 Time Delays settings press the key Area 4 Area Description Area 1 Display contrast setting Press the and keys to set the contrast Area 2 Slave number setting Press the and keys to change the slave number Area 3 Communication speed setting Press the and keys to change the communication speed if a CAN link is used DES07392 V 3...

Page 29: ...then press the key to return to the screen 1 for operating mode selection Area Description Area 1 To enter a new 4 digit access code Press the keys associated with numbers 0 to 9 After the sign appears Press the to validate the new code DES07386 N e w o p e r a t o r P I N O l d o p e r a t o r P I N 3 9 8 7 6 5 4 3 2 1 0 0000 INOGUN M V XXXX 1 ...

Page 30: ...elay on parameter setting screen 4 see 5 8 7 page 27 Exit from standby mode can be obtained by pressing any key on the keyboard except the ON OFF keys or the gun trigger Restoring factory settings When the Inobox is switched on the operator can return to the fac tory settings by pressing the and keys at the down right hand side and the key at the same time DES07390 V INOBOX M V0005 3 1 ...

Page 31: ...5 mm for Pilot Dry Contact D COM CLEANING Cathode input of the pilot opto coupler On Off cleaning E N O FAULT relay Output of the NO dry contact normally open of the fault relay Solder wire size max 24 AWG max 0 25 mm Dry contact relay 30VDC 0 5A F N C FAULT relay Output of the NC contact nor mally closed of the fault relay G COMMON FAULT relay 0 V H CAN H Data bus CAN signal H Solder wire size ma...

Page 32: ...ion Pin Shielding by shield recovery clamp 0 V TRIGGER A COM TRIGGER B 0V CLEANING C COM CLEANING D N O FAULT relay E N C FAULT relay F COMMON FAULT relay G CAN H H CAN L J CAN shielding K NC L NC M On Off Cleaning Fault Closed present fault Communication CAN On Off Trigger ...

Page 33: ...ve 1 For each UHT IR output current point corresponds to a maximum output voltage point UR accor ding to a mapping recorded in the HVU and not modifiable by the user Example 1 70kV 30µA The operating point is inside the curve the voltage 70kV and current 30µA can be supplied if the system requires it Example 2 70kV 80µA The operating point is outside the curve current will be limited to 55µA If el...

Page 34: ...fault requires a power up to be acknowledged HV request without voltage present on the bus The fault can be reset by acknowledgment of the fault after a 10 second wait 17 Absence of control mode fault The CAN Communication is lost while the API is in control mode The fault can be reset by acknowledgment of the fault 21 Bus power fault The output power of the module or the inverter cur rent has bee...

Page 35: ...Acknowledgement 33 Dilution fault A dilution control is activated without pressure feedback Resettable by Fault Acknowledgement 34 Blowing fault A blowing control is activated without current feed back from the activated valve Resettable by Fault Acknowledgement 35 Fluidisation fault A fluidisation control is activated without current feedback from the activated valve Resettable by Fault Acknowled...

Page 36: ...ndition of the barrel and its elec trical contacts None of these components must be damaged Change the barrel 24 Trigger request at startup Check that the trigger is not activated at power up 28 Temperature fault Check the ambient temperature as close as possi ble to the module This temperature must not exceed 40 C 29 HVU link fault Check the cable connection and the cable to the barrel It must no...

Page 37: ...is active and the HV trigger is activated µA 110 2 CAN Voltage Setpoint High voltage setpoint requested by the CAN This setpoint is applied only if the CAN_Control mode is active and the HV trigger is activa ted kV 100 3 CAN Injection Setpoint Injection setpoint requested by the CAN This setpoint is applied only if the CAN_Control mode is active and the HV trigger is activa ted Point 100 4 CAN Dil...

Page 38: ...re is no longer a request for trigger operation or cleaning by the CAN or external 4 Local setpoint prohibited If a manual spray gun is connected it is possible to prohibit the local injection setpoint set to 1 Otherwise the operator can modify the injection setpoint by simul taneously pressing the trigger and activating the or keys 3 Cleaning control request The CAN asks to control the cleaning a...

Page 39: ...equest OK The HV request is taken into account by the Inobox 3 External cleaning External cleaning is requested 1 on the input it will be taken into account if the PLC has not requested cleaning control 2 External HV trigger External HV trigger is requested 1 on the input it will be taken into account if the PLC has not requested HV control 1 Cleaning request OK The cleaning start request is taken...

Page 40: ...ult 3 35 Fluidisation fault 2 34 Blowing fault 1 33 Dilution fault 0 32 Injection fault Byte 3 Fault 2 Fault information 2 7 5 Voltage coherence fault see 9 1 page 34 6 22 Safe shutdown fault 5 21 Bus power fault 4 37 Spray gun or projector connector fault 3 28 Temperature fault 2 24 Trigger request at star tup 1 29 HVU link fault 0 30 Internal bus fault ...

Page 41: ...cription Qty Unit of sale Level Spare parts 910029883 Inobox control module for vibrating table 1 1 3 910029884 Inobox control module for tank 1 1 3 910030576 Inobox NF control module 1 1 3 910030041 Power cable Europe 1 1 3 910030398 Power cable US 1 1 3 110002759 Straight M16 female connector 12 contacts option 1 3 110001705 4 pair cable 0 12 mm2 shielded option 1 3 ...

Page 42: ...Index revision A 42 7145 12 Revision index History Rev Date Description Modification locating A July 2020 First issue ...

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