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Special Chuck

PBL

Instruction Manual

특수척 취급설명서

特殊卡盘操作说明书

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Summary of Contents for PBL

Page 1: ...Special Chuck PBL Instruction Manual...

Page 2: ...se read and understand DANGER WARNING items in this maunal before operating the chuck Please keep this manual by your side for answers to any questions you may have and to check IMPORTANT Model Number...

Page 3: ...ndicates an imminently hazardous situation which if not avoided will result in death or serious injury These warning messages include the preventive actions that are indispensable to avoiding danger I...

Page 4: ...4 Special Chuck Special Chuck 01 02 04 03 06 05 07 7 12 13 3 1 13 3 2 14 3 3 15 3 4 16 3 5 17 3 6 18 3 7 18 3 8 19 20 4 1 20 4 2 20 21 22 23...

Page 5: ...3 1 Drawbar setting 13 3 2 Installation of blank chuck 14 3 3 Stroke check after installation 15 3 4 Run out check 16 3 5 Bolt Tightening Steps 17 3 6 Examination 18 3 7 Balance 18 3 8 Jaw Locator Ass...

Page 6: ...6 Special Chuck Special Chuck 7 12 13 3 1 13 3 2 14 3 3 15 3 4 16 3 5 17 3 6 18 3 7 18 3 8 19 20 4 1 20 4 2 20 21 22 23 01 02 04 03 06 05 07...

Page 7: ...spindle rotation Never start the machine with door open Danger by catching operator in a machine After spindle should be stopped please open the door and change it Danger by discharge of chuck or work...

Page 8: ...he cylinder In cases of power failure Samchully Cylinders are fitted with check valves and pressure release valves When power is restored the solenoid valve resumes its normal function Do not forget t...

Page 9: ...er by discharge of chuck or workpiece in case of damaging of chuck Secure clamp bolts with specified torque Page17 Page17 Page17 Danger by discharge of chuck or workpiece Chuck mounting bolt Jaw mount...

Page 10: ...ce in case of damaging of chuck Gloves and ties should not be worn when operating a machine Do not attempt to modity chuck Danger by catching in a machine NO WARNING Never hammer chuck jaws or gripped...

Page 11: ...l Instruction Manual NO When gripping workpiece make sure your hand is out of gripping area When lifting chuck use eyebolt or wire rope Danger by dropping Danger or finger broken or cut Eyebolt Wire r...

Page 12: ...12 Power Chuck Power Chuck Summary 02 PBL 3J CENT PBL 3J COMP Universal Ball Lock Chuck PBL 2J CENT PBL 2J COMP Universal Ball Lock Chuck General drawing General drawing Fig 1...

Page 13: ...5 3 1 1 DrawBar Drawbolt G 2 j b 3 Taper Run Out 3 1 Drawbar setting 1 Chackthedimension G toseeifthe screwsizeofthedrawbarandthescrew sizeofthedrawboltarethesame 2 Chackthedimension j b afteradvanc i...

Page 14: ...ard Mounting Bolt Draw Bolt M C S p i n d l e D r a w B a r 3 2 3 2 3 2 Installation of blank chuck CAUTION CAUTION CAUTION Fig 3 Becarefulwhenoperatinghydraulic or pneumatic circuits during chuck ins...

Page 15: ...fter installation of the a blank chuck Check the body and plunger stroke Blank S Chuck size PBL 06 PBL 08 PBL 10 PBL 12 PBL 15 PBL 18 PBL 21 PBL 24 S Max 14 5 19 4 22 1 22 1 24 8 28 28 28 S Min 3 2 5...

Page 16: ...e Fig 5 3 4 Body 3 4Run outcheck Use the dial gauge to check the outer diameter and cross section of the back plate and chuck body 3 4 Chuck Body Chuck size PBL 06 08 10 12 PBL 15 18 PBL 21 24 T I R 0...

Page 17: ...are too large may cause work to deviate or damage to the chuck and cause fatal injury to the operator Bolt size Tightening Torque Bolt size Tightening Torque M4 3 9N m 0 4kgf m M12 106 9N m 10 9kgf m...

Page 18: ...hen installing using eye bolts removetheeyeboltsafterinstal lation is complete If the chuck is rotated while the eyebolt is assembled it may cause injury to the body or clothes 3 7Balance If the chuck...

Page 19: ...285 41 285 57 16 88 9 88 9 88 9 B 41 5 44 57 57 76 105 105 105 C M6 M6 M8 M8 M8 M10 M10 M10 Chuck size PBL 06 PBL 08 PBL 10 PBL 12 PBL 15 PBL 18 PBL 21 PBL 24 A 38 1 44 45 57 15 57 15 66 68 66 68 66...

Page 20: ...ndScalethatinterfereininner chuck to disturb regular function of thechuck After machining clean the chuck bodyandslidewaywithairgun Userustpreventioncoolantoilsothat rustdoesnotreducegrippingforce Dis...

Page 21: ...the drawbar and retighten Workpiece slippage Clamping force is insufficient Confirm whether the hydraulic pressure is sufficient Topjawdia doesnotmatchworkpiecedia Top Check the status of top jaw and...

Page 22: ...500 1000 1000 kg Weight 18 0 27 0 45 0 67 5 84 5 120 0 180 0 290 kgf m2 GD2 0 15 0 48 1 23 2 42 8 49 15 17 25 00 25 PBL 06 PBL 08 PBL 10 PBL 12 PBL 15 PBL 18 PBL 21 PBL 24 A 162 200 254 300 381 457 53...

Page 23: ...g race 3 2 6 Spindle ball 3 2 7 Press cap 3 2 8 Angle pin 6 4 9 Key 3 2 10 T T Nut T 3 2 11 Cover 1 1 12 Draw bolt 1 1 No Parts name Q ty 3Jaw 2Jaw Spring 3 2 Dust seal 3 2 Press spring 3 2 Wrench bol...

Page 24: ...2 7 Press cap 3 2 8 Angle pin 6 4 9 Key 3 2 10 T T Nut T 3 2 11 Cover 1 1 12 Shaft 1 1 13 Spacer 1 1 14 Centering pin 3 2 15 Draw bolt 1 1 No Parts name Q ty 3Jaw 2Jaw Spring 3 2 Dust seal 3 2 Press...

Page 25: ...25 Instruction Manual Instruction Manual 5 1 2 99 A S TEL 032 822 4811 FAX 032 822 4377 1544 3122 PBL 12...

Page 26: ...ochange withoutnotice If quality problem occurs naturally under warranty We will provide free service as stated term of warranty 1 Out of warranty period 2 Under warranty period Malfunctions caused by...

Page 27: ...27 Instruction Manual Instruction Manual 5 1 2 DDL DDO DDT 12 99 Namdong daero Namdong gu Incheon Korea TEL 82 32 899 8965 FAX 82 32 721 7607...

Page 28: ...28 Special Chuck Special Chuck...

Page 29: ......

Page 30: ...anual PBL Samchully Machinery 21697 99 TEL 82 32 822 4811 FAX 82 32 822 4377 21697 99 Namdong daero Namdong gu Incheon Korea TEL 82 32 899 8965 FAX 82 32 721 7607 Samchully Workholding 20472 Crescent...

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