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GFA-COT

EN

Operation

© Saltus Industrial Technique AB - 9839 1815 01

7

Operation

Ergonomic Guidelines

Consider your workstation as you read through this list of general ergonomic guidelines to identify areas
for improvement in posture, component placement, or work environment.

Take frequent breaks and change work positions frequently.

Adapt the workstation area to your needs and the work task.

Adjust for a convenient reach range by determining where parts and tools need to be located to
avoid static load.

Use workstation equipment such as tables and chairs appropriate for the work task.

Avoid work positions above shoulder level or with static holding during assembly operations.

When working above shoulder level, reduce the load on the static muscles by lowering the weight
of the tool, using for example torque arms, hose reels or weight balancers. You can also reduce
the load on the static muscles by holding the tool close to the body.

Take frequent breaks.

Avoid extreme arm or wrist postures, particularly during operations requiring a degree of force.

Adjust for a convenient field of vision that requires minimal eye and head movements.

Use appropriate lighting for the work task.

Select the appropriate tool for the work task.

In noisy environments, use ear protection equipment.

Use high-quality inserted tools and consumables to minimize exposure to excessive levels of vibra-
tion.

Minimize exposure to reaction forces.

When cutting:

A cut-off wheel can get stuck if the cut-off wheel is bent or not guided properly. Use the correct
flange for the cut-off wheel and avoid bending the cut-off wheel during operation.

When drilling:

The drill might stall when the drill bit breaks through. Use support handles if the stall torque is high.
The safety standard ISO11148 part 3 recommends using a device to absorb a reaction torque
above 10 Nm for pistol grip tools and 4 Nm for straight tools.

When using direct-driven screwdrivers or nutrunners:

Reaction forces depend on the tool settings and joint characteristics. Strength and posture deter-
mine the amount of reaction force that an operator can tolerate. Adapt the torque setting to the op-
erator's strength and posture and use a torque arm or reaction bar if the torque is too high.

In dusty environments, use a dust extraction system or wear a mouth protection mask.

Operating Instructions

Operating the GFA System

WARNING Risk of Injury

If the system moves around unexpectedly, or if reactive forces are absorbed incorrectly, it can lead to
severe injuries and property damage.

Always check that the system is placed correctly on the head of the nut.

Summary of Contents for GFA-COT

Page 1: ...rom Serial No Product Instructions Closed end and Offset Geared Front Attachments WARNING Read all safety warnings and instructions Failure to follow the safety warnings and instructions may result in...

Page 2: ...ing Instructions 7 Operating the GFA System 7 Changing a HAD Socket Bit 8 Service 10 Service Overview 10 Maintenance Instructions 10 Service Intervals and Activities 10 Preventive Maintenance 10 Lubri...

Page 3: ...ch if not avoided will result in death or se rious injury WARNING WARNING indicates a hazardous situation which if not avoided could result in death or serious injury CAUTION CAUTION used with the saf...

Page 4: ...tem can be fitted to different inter faces The interface varies depending on the drive unit model The adapter can be of either fixed index or quick index type With a fixed index adapter the angle of t...

Page 5: ...ds on the length of the GFA module The output gear or output socket can be of type open end or closed end The open end type can be used for pipe and hose connections The closed end type is used for re...

Page 6: ...of the drive unit 1 matches the input gear profile square hole of the GFA module 2 Functional Test Perform a functional test before the first tightening operation and after any performed maintenance...

Page 7: ...ropriate tool for the work task In noisy environments use ear protection equipment Use high quality inserted tools and consumables to minimize exposure to excessive levels of vibra tion Minimize expos...

Page 8: ...y as a result Compare the maximum torque which is shown in the controller with the maximum torque stated in the stated technical data for the tool they should be the same NOTICE Insufficient Lubricati...

Page 9: ...GFA COT EN Operation Saltus Industrial Technique AB 9839 1815 01 9 To Insert a Bit 1 Insert the bit into the socket 2 Insert the set screw into the socket and tighten...

Page 10: ...aily Clean the GFA system Inspect the system for any damage Check all fastenings of the system Run functional tests and listen for any abnormal noise At least after every 50 000 tightenings Lubricate...

Page 11: ...k Index Adapter 1 Fasten the GFA system together with the drive unit in a vice 2 Loosen the drive unit from the adapter The adapter is left hand threaded Turn the drive unit clockwise for loosening Th...

Page 12: ...tool information see the spare parts list of the specific GFA model 3 Remove the adapter together with the drive unit from the GFA unit 4 Fasten the drive unit in a vice Loosen the adapter clockwise t...

Page 13: ...s depend on the GFA model 4 Place the GFA module on a rubber mat Hit the shafts to loosen the upper and lower part of the housing 5 Open the housing 6 Remove the bearing housing and the snap ring shim...

Page 14: ...e can be prepared in one of the following ways be fore inserted into the GFA housing A GFA system with fixed index adapter Insert the bearing housing into the upper locking ring nut and lower locking...

Page 15: ...GFA COT EN Service Saltus Industrial Technique AB 9839 1815 01 15...

Page 16: ...is inserted in the adapter before attaching the ring 2 Tighten the ring inside the adapter For service tool and tightening torque information see the spare parts list of the specific GFA model 3 Clea...

Page 17: ...ve unit and the adapter 2 Apply Loctite 2701 or similar to the threads of the drive unit 3 Fasten the drive unit in a vice and tighten the adapter 4 Fasten the GFA in a vice and attach the adapter to...

Page 18: ...ecycling Environmental Regulations When a product has served its purpose it has to be recycled properly Dismantle the product and recycle the components in accordance with local legislation Batteries...

Page 19: ......

Page 20: ...or copying of the contents or part thereof is prohibited This applies in particular to trademarks model denominations part numbers and drawings Use only authorized parts Any damage or malfunction caus...

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