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PDS23 Solar Pump Controller

User Manual

Version code

：

PDS23-EN-602000561-1702

Summary of Contents for PDS23-2SR75

Page 1: ...PDS23 Solar Pump Controller User Manual Version code PDS23 EN 602000561 1702...

Page 2: ...manual provides you with relevant operation instructions and detailed description of parameters Please read this manual carefully before installation running maintenance or inspection Please make sur...

Page 3: ...ler Model Description 12 2 5 Outline Installation Dimensions 17 Chapter 3 Mechanical and Electrical Installation 20 3 1 Mechanical Installation 20 3 2 Electrical Installation 21 Chapter 4 Start up and...

Page 4: ...PDS23 Series 3 5 2 Common Faults and Remedies 41 Chapter 6 Regular maintenance 43 6 1 Controller and Pump 43 6 2 Solar panels 43 6 3 Cable 43 Chapter 7 Backup AC power 44...

Page 5: ...ler is mounted in a protective cabinet the cabinet need to set vents to ensure ambient temperature is below 40 otherwise it may be damaged because of high temperature When install the controller you s...

Page 6: ...installed in the well when the water level is below the level of water shortage the water pump will stop If there is no water level probe it will need to be short If a water level probe is not used th...

Page 7: ...water sources are those natural or special such as river lake well or waterway etc A float switch can be installed in the water tower to control the pump operation And install a low level probe in wel...

Page 8: ...riable speed operation means there is no in rush or surge of energy during the pump motor start up helping to eliminate wear on the motor and pumping system Pump Check Valve Requirements Notice In ord...

Page 9: ...be operating Whenever the PDS23 solar pump controller detects a need for water the controller always ramps up the motor speed while gradually increasing motor voltage resulting in a cooler motor and l...

Page 10: ...p AC power please check for sufficient DC primary source power every 30 minutes If the primary DC power is available shut down the controller switch back to primary power and attempt to run on DC powe...

Page 11: ...23 solar pump controller is designed with the high standard of reliability expected of products The controller attempts to drive the pump and motor to deliver water even under adverse conditions reduc...

Page 12: ...array An easy to use interface is provided to enhance configurability and enable remote system monitoring A LED display provides a detailed indication of system status A small keypad offers flexibili...

Page 13: ...R T Note 2 Supporting Alternating Current input with voltage rating of 380VAC three phase connected to terminal R S and T 2 4 2 PDS23 Solar Controller General parameters General Parameters Protection...

Page 14: ...e Phase AC 200 240V Max Amps RMS A 4 7 9 6 Output Power Rated kW 0 75 1 5 2 2 Output Frequency 0 50Hz 60Hz PDS23 4TXX Input and Output Data Controller Model PDS23 4T2R2 PDS23 4T004 PDS23 4T5R5 PDS23 4...

Page 15: ...AC 380 400 415 440V 15 Max Amps RMS A 25 32 37 45 Output Power Rated kW 11 15 18 5 22 Output Frequency 0 50Hz 60Hz Controller Model PDS23 4T030 PDS23 4T037 PDS23 4T045 PDS23 4T055 Input Data Max Inpu...

Page 16: ...15 440V 15 Max Amps RMS A 150 176 210 253 Output Power Rated kW 75 93 110 132 Output Frequency 0 50Hz 60Hz Controller Model PDS23 4T160 PDS23 4T200 PDS23 4T220 PDS23 4T250 Input Data Max Input Voltage...

Page 17: ...lternate AC Generator Input Voltage Three Phase AC 380 400 415 440V 15 Max Amps RMS A 525 590 665 785 Power and VA Capability kVA 396 445 500 565 Output Data Output Voltage Rated Three Phase AC 380 40...

Page 18: ...line Installation Dimensions 2 5 1 Outline installation dimensions diagram A B H W D 1 Figure 2 0 75 15kW Outline installation dimensions diagram A B D W H A 1 2 1 Figure 3 18 5 55kW Outline installat...

Page 19: ...PDS23 Series 18 A A B D W H H1 1 2 1 Figure 4 75 160kW Outline installation dimensions diagram A1 B D W H H1 1 2 A1 A2 A2 A3 A3 A3 A3 1 Figure 5 200 400kW Outline installation dimensions diagram...

Page 20: ...10 7 12 17 2 PDS23 4T030 235 447 463 289 210 7 12 17 6 PDS23 4T037 260 580 598 390 299 10 17 42 PDS23 4T045 260 580 598 390 299 10 17 42 PDS23 4T055 260 580 598 390 299 10 17 42 PDS23 4T075 343 674 70...

Page 21: ...peratures will result in reduced performance due to temperature foldback protection of the PDS23 solar pump controller For optimum performance maximize the shading of the control box It is recommended...

Page 22: ...ation Arrangement and Required Distances 3 2 Electrical Installation 3 2 1 Terminals The following are typical figures of terminal blocks Note Terminals are different in shapes and combinations depend...

Page 23: ...ole DC disconnect Switch downstream terminals marked with and positive and negative poles of Solar panel output to PDS23 solar pump controller s terminals block labeled as Note The R S T terminals are...

Page 24: ...ed to use a junction box to converge the bus to the solar array The junction box need to install fuses lightning protection device and DC switch The fuse and the DC switch can prevent the short circui...

Page 25: ...on of the water level please keep the two terminals of the controller short The controller can also detect water through the built in software water detection function see section 4 3 3 2 7 Water tank...

Page 26: ...float switch is not required to be grounded If the float switch is not used the M6 and COM are kept short Figure 13 Float ball wiring diagram 3 2 8 Electrical conduit When the system installed in the...

Page 27: ...2S series controller is connected in series with the serial number of the input components of the 10 12 block and the 250W 280 360VDC MPPT is satisfied The PDS23 4T series controller is connected in s...

Page 28: ...and confirm parameter UP increase key Progressively increase data or function codes DOWN decrease key Progressively decrease data or function codes RUN LOCAL REMOT FWD REV TUNE TC HZ A V N o Function...

Page 29: ...ing Three levels of menu are as following Function code group first class Function code second class Setting parameter of function code third class In order to set up the electric automatic start func...

Page 30: ...test the insulation of motor cable etc Use a multimeter to test the PV output voltage at the DC switch Power on the controller by switch the DC switch If necessary modify and set the parameters of mot...

Page 31: ...reduced and the pump operation speed will be very slow until stop The controller will attempt to start every 120s and during the trial run the running indicator is always on When a shadow suddenly pas...

Page 32: ...cy 10 00 600 00 Hz 50 00 F0 12 High limit of running frequency 30 00 60 00 Hz 50 00 F0 14 Low limit of running frequency 0 00 F0 12 Hz 20 00 F0 18 Acceleration time 0 1 3600 s 10 0 F0 19 Deceleration...

Page 33: ...0 User password 0 9999 0 F7 02 Manufacturer debug Reserved 0 F7 09 Module temperature 0 100 0 F7 10 Inverter firmware version F7 11 Accumulative running time 0 9999 hour FA Group Protection and Malfun...

Page 34: ...ge when decelerate E006 7 Over voltage at constant speed E007 8 Hardware overvoltage E008 9 Under voltage E009 10 Inverter overload E010 11 Motor overload E011 12 Phase lack of input E012 13 Phase lac...

Page 35: ...Auto start when power on 10 Disable 11 Enable 10 FD 10 Water shortage detection time 0 250 0 disabled s 10 FD 11 Lowest running frequency when yielding water 0 00 F0 10 Hz 20 00 FD 12 Water shortage d...

Page 36: ...time when applied to a deep well pump not using the water level probe to detect the water shortage the controller can use the built in water shortage detection function to complete the water shortage...

Page 37: ...PDS23 Series 36 reactor For example to an application of 50m deep well a 5 5kW controller should be selected to control a 4kW motor...

Page 38: ...controller has stopped to indicate a fault code on the display the associated time out delay will vary depending on the nature of the fault The number following the E symbol corresponds to the error c...

Page 39: ...tage Check input power Restart the motor when instantaneous trip off occurs Avoid prompt restart when trip off E006 Over voltage during deceleration Too fast deceleration Add proper braking units Abno...

Page 40: ...Loose output terminals E014 Controller overheat Instantaneous over current of controller Refer to over current remedy Output short circuit Re wiring of output Cooling fans of controller stopped or da...

Page 41: ...e pump E021 Tank Level Fault before auto start High level limit is reached Wait until water level comes below the low level limit and then the PDS23 Solar controller will start the pump again E022 EEP...

Page 42: ...s for the pump can not run If there is no enough sun light and the controller s input power is not enough Motor wiring errors cause the pump to reverse change the wiring The motor shaft vibrates and c...

Page 43: ...Check if the machine has a burning smell if there is a burning smell please contact the agent to replace the controller 5 2 4 The keyboard without display after power on Use a multimeter to measure th...

Page 44: ...is a mechanical device may be used for a period of time due to the sand in the water and other impurities cause a certain wear the performance of the pump needs to be regularly detected If the flow o...

Page 45: ...to damage Take three phase 380VAC backup AC power supply for example the wiring is shown in the following diagram Figure 17 schematic diagram of alternate AC power supply If the pump motor rated volta...

Page 46: ...e of Purchase Distributor Contact details System Controller Serial Number Motor Serial Number or Power Pump Type Submersible Surface Solar Power Solar Module Manufacturers Type Peak Voltage Vmp Open C...

Page 47: ...ft Static Water Level m ft Dynamic Water Level m ft Vertical Pipe in Well pump Suction Pipe Diameter mm inch Diameter mm inch Type Type Length m ft Length m ft Additional Pipe to water tower Vertical...

Page 48: ...PDS23 Series 47 V1 0 Inverter...

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