Saito FG-21 Instructions Manual Download Page 7

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153-3

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153-2

SAITO FG-21 Parts List

No. Description

Q'ty

No. Description

Q'ty

01 Cylinder

1

Valve set (In & Ex)

06 Piston

1

46-1,-2

07 Piston pin

1

Valve spring & Keeper & Retainer

08 Piston pin retainer

2

47-1,-2,48

09 Piston ring

1

48 Valve retainer (Cotter)

2

10 Connecting rod

1

49 Rocker arm cover

2

Cylinder screw set

69 Intake manifold (Intake pipe)

1

14-1,-2

74 Muffler

1

15 Crankcase

1

Muffler manifold set

17 Rear cover (Back plate)

1

75-1,80

19 Breather nipple

1

80 Muffler nut

2

20 Front ball bearing

1

82-1 Carburetor complete

1set

22 Rear ball bearing

1

Carburetor body assembly

23 Crankshaft

1

82-1-1,-1-2,-1-3,-1-4,-1-7,-1-8,-1-13,-1-14

Taper collet & Drive flange

-1-15,-1-27,-1-28,32-5,91-1

27-1,-2

85 Full throttle needle

1

Prop washer & Nut

Throttle barrel assembly

28-1,-2

82-1-5,-1-9,88B,89

Crankcase screw set

Throttle lever

31-1,-2,-3

88B,90-1

Engine gasket set

89 Idle needle

1

32-1,-2,-3,-4,-5,-6,-8

Carburetor screw & spring set

33 Cam gear housing

1

82-1-7,-1-8,-1-13,-1-16,-1-26,-1-28,90-1

35 Cam gear

1

Carburetor gasket set

36A Cam gear shaft

1

32-4,-5,-6,82-1-9,-1-14,-1-18,-1-20,-1-22,91-1

37 Steel washer set

1set

Engine mount set

38 Tappet

1

95-1,-2,-3,-4,-5,-6

39 Pushrod

1

110 Anti loosening nut

1

Pushrod cover & Rubber seal

152 Screw-pin (For drive flange setting)

1

40-1,-2,-3

Electronic ignition system

41 Rocker arm

1

153-1,-2,-3,-4,-5

Rocker arm screw & Nut

Pump assembly

42-1,42-2

82-1-17,-1-18,-1-19,-1-20,-1-21,-1-22,-1-23

43 Rocker arm pin

2

-1-24,-1-25,-1-26

14

27

28

31

32

40

42

1set

1ea.

1ea.

1set

1set

2ea.

2ea.

95

153

1set

87

88B

90

1

91

46

1set

47

2ea.

160

1set

1set

1set

1set

1set

1set

1set

75

83-1

Summary of Contents for FG-21

Page 1: ...weight and improve cooling effectiveness Hard chromium is plated the cylinder without using liners for higher durability Piston High silicon containing aluminum piston equipped with compression ring for higher performance Connecting rod Robust with forged high strength aluminum As a measure for gasoline engine phosphor bronze busing is pressed into the big end to improve heat resistance Crankshaft...

Page 2: ...ommercial regular gasoline and reliable oil for 2 stroke In addition unleaded high octane gasoline is not neces sarily required for our engine Example of oil POWER LUBE KLOTZ ORIGINAL TECHNIPLATE KLOTZ GS RC model LUBE CASTROL POWER1 TTS Racing etc For the mixture ratio please be sure to use gasoline oil 20 1 or richer by volume ratio Any damage caused by the fuel used in which the oil ratio is lo...

Page 3: ...se capacity is higher than 3A Caution A gasoline engine generates a noise which has an adverse effect on RC adjustment unlike a glow engine Please be sure to carry out a noise check each time while the engine is running before the flight Since a noise which occurs during flight may lead to a large scale accident please carry out a noise check without fail As a simple method after starting engine y...

Page 4: ...sives such as screw lock on the tip of M4 cap screw to avoid loose ness when you install the engine To ensure that cooling wind passes through the engine and muffler the cowling should be devised Also make the air flow outlet larger than the inlet Building some baffles inside the cowling appropriately will enhance the cooling efficiency Insufficient cooling may cause engine trouble such as overhea...

Page 5: ...s set so that idling rotation may be 1800rpm to 2100rpm at the factory default However since it may vary depending on the condition at the time of operation adjust it so as to meet the operating condition For the slow needle s reference value refer to the figure in the section 7 In principle a carburetor is adjusted by first achieving peak the highest revolution with the main needle and then perfo...

Page 6: ... excessively the lock nut In the case of the engines for vehicle small gap is given to tappets to absorb valve elongation In the case of SAITO engines gap becomes larger during operations due to thermal expansion of the cylinder made of aluminum Therefore set the gap indefinitely close to zero while the engine is cold 8 When connecting the exhaust pipe to the cylinder or attaching the prop nut app...

Page 7: ... 27 1 2 85 Full throttle needle 1 Prop washer Nut Throttle barrel assembly 28 1 2 82 1 5 1 9 88B 89 Crankcase screw set Throttle lever 31 1 2 3 88B 90 1 Engine gasket set 89 Idle needle 1 32 1 2 3 4 5 6 8 Carburetor screw spring set 33 Cam gear housing 1 82 1 7 1 8 1 13 1 16 1 26 1 28 90 1 35 Cam gear 1 Carburetor gasket set 36A Cam gear shaft 1 32 4 5 6 82 1 9 1 14 1 18 1 20 1 22 91 1 37 Steel wa...

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