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Engine Parts 

Identification

It is important to be able to identify the 

parts of your Saito

 engine. Attached 

you will find an exploded view of 

a Saito 4-stroke engine, as well as 

charts that include part numbers and 

descriptions. This will assist you in 

easily and rapidly identifying the 

respective parts of your Saito engine.

Support Equipment

The following items, which are not 

included with your Saito engine, are 

necessary in order to operate the  

model engine:

1.  Fuel.

 For maximum protection 

and longevity of their engines, Saito 

recommends a fuel containing 20% 

oil and 10–15% nitro methane. If this 

blend is 

not

 readily available, the 

next best selection is a high quality 

2-cycle glow fuel, such as Hangar 9

®

 

Aero-Blend, Omega, Cool Power, 

K&B, Power Master, etc. Use of fuels 

composed entirely of castor oil is not 

recommended. A mix of synthetic-

castor oil is acceptable and can be 

found in the various fuels described 

above.

2.  Propeller.

 Refer to the “Propeller 

Selection” chart, located on page 14, to 

determine the best initial propeller for 

your particular application. Propellers 

should be balanced prior to use.

3.  Glow Plug Battery.

 Your glow plug 

may be properly heated by several 

different sources. The Hangar 9 Power 

Panel (HAN106), when accompanied 

by a 12-volt Sealed Lead Acid 

Battery (HAN102) and a Glow Plug 

Locking Socket (HAN120) is an ideal 

source of heat for your glow plug. A 

conventional 1.5-volt heavy-duty dry 

cell battery with a Glow Plug Locking 

Socket (HAN120) or alligator clips 

may also be used. Additionally, there 

are several very good glow-starters 

(nickel cadmium-powered glow plug 

igniters)(HAN7101) that work well.

4.  Glow Plug Wrench.

 Used to 

remove and tighten glow plugs. The 

Hangar 9 Long Reach Plug Wrench 

(HAN2510) is an excellent wrench 

to utilize, as a longer shaft may be 

necessary to access the glow plug. 

This depends mostly upon engine 

installation.

5.  Manual or Electric Starter.

 

For manual starts, a “Start Stick 

(HAN113)” is highly recommended. 

Never use your fingers to start any 

model engine. To do so invites 

injury. There are a variety of electric 

starters on the market. The Hangar 

9

®

 PowerPro Heavy-Duty 12V starter 

(HAN162) will work perfectly on all 

Saito engines.

6.  Tachometer.

 The use of a 

tachometer for setting the high-

speed needle valve prior to flight is 

encouraged. It will also be helpful 

when setting the idle adjustment of 

the carburetor(s). The Hangar 9 Micro 

Digital Tachometer (HAN156) is a 

good choice.

S U P P O R T   E Q U I P M E N T

 3

Do not use hands, fingers, or any other 
part of the body to stop the propeller.

Do not throw any object into a 
propeller to stop it.

It is highly recommended that:

•  Safety glasses or goggles be  

used when starting and running  

your engine.

•  You do not run the engine in the 

vicinity of loose gravel or sand. 

The propeller may throw such 

materials into your face and eyes. 

The engine may also ingest these 

harmful materials.

•  Loose clothing should be avoided 

when operating your model engine. 

Loose clothing may become 

entangled in the propeller, creating 

the possibility of bodily harm. Also, 

all loose objects (screwdrivers, 

pencils, nickel cadmium starters, etc.) 

should be removed from your 

pockets so that they do not fall  

into the propeller.

•  Glow plug clips and cords are kept 

away from the propeller.

•  Your glow fuel is kept in a safe place 

well away from sparks, heat, or 

anything that can ignite the fuel.

Beware:

•  Model engines get very hot while 

running. Do not attempt to handle 

them until they have cooled.

•  Always run your model engines in 

a well-ventilated area. Similar to 

automotive engines, model engines 

produce possible harmful carbon 

monoxide fumes.

•  Remember that model engines 

produce a substantial amount of 

power, more than enough to seriously 

injure people and/or do considerable 

damage to property. Always use 

common sense, skill and constant 

observation of safety precautions.

Disassembly

Do 

not

 needlessly disassemble 

your Saito

 engine. Only qualified 

individuals should perform engine 

repairs. Damage due to improper 

disassembly will not be covered under 

warranty. If it becomes necessary 

to repair the engine, such as after a 

crash, you can send your engine to the 

authorized service center at: 

Horizon Hobby, Inc.  

Attention: Saito Service  

4105 Fieldstone Road  

Champaign, IL  61822  

Phone: (217) 355-9511 

S A F E T Y   I N S T R U C T I O N S  

Summary of Contents for FA-120 Special

Page 1: ...INSTRUCTION MANUAL Large Single Cylinder 4 Stroke Engines Version 2005 FA 120 Special FA 120S Golden Knight FA 150 FA 150 Golden Knight FA 180 FA 180 Golden Knight FA 220a FA 220a Golden Knight...

Page 2: ...ller for your engine refer to the Propeller Chart on page 14 of this manual 4 It is extremely important to balance the propeller prior to installation of the engine Failure to do so may cause damage t...

Page 3: ...ety of electric starters on the market The Hangar 9 PowerPro Heavy Duty 12V starter HAN162 will work perfectly on all Saito engines 6 Tachometer The use of a tachometer for setting the high speed need...

Page 4: ...Close throttle to 1 4 1 3 open position Rotate propeller clockwise until it is against the compression stroke S T A R T I N G T H E E N G I N E 5 Break In The first run on any engine whether 2 cycle o...

Page 5: ...his crankcase breather nipple 19 and routed away from the engine compartment so the excess oil can be expelled outside of the aircraft C A R B U R E T O R A D J U S T M E N T S 7 Connect the heating s...

Page 6: ...s pattern 2 Assemble the cam gear lining up the timing mark at the 6 o clock position The crankshaft must be positioned at the 12 o clock or top dead center TDC position refer to Figure 1 below 3 Reas...

Page 7: ...uel Pump System When operating the FA 220a GK engine with a remote fuel tank it may be necessary to use the optional fuel pump system SAI220a102 The fuel pump system provides additional pressure to th...

Page 8: ...1C 150S821C 180821B 180821B 180821B 180821B 822 Carburetor Complete Right 831 Carburetor Body Assembly Left 120S831B 120S831B 150S831A 150S831A 180831 180831 180831 180831 84 Spray Bar Assembly 450R3D...

Page 9: ...nstallation onto your Saito engine Failure to do so may cause unwanted vibration in your aircraft Figure 5 Saito Single Cylinder Propeller Chart NOTE All recommendations are based on engines using APC...

Page 10: ...clude a phone number where you can be reached during the business day If your engine needs repair please do the following Consumer Warranty and Repair Policy 31 33 36 38 37 32 27 06 07 24 09 46 14 32...

Page 11: ...t Address _______________________________________________________________________ City State Zip _______________________________________________________________________ Please cut on dotted line 18 W...

Page 12: ...Distributed exclusively by Horizon Hobby Inc Champaign IL 61822 www horizonhobby com 2005 SAIMAN1L 7658...

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