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PFD4/PFS4

 

– OPERATING INSTRUCTIONS 

 

INDEX 

DATE 

N° 

03 

22/04/02 

DC04020US 

 

8/8

 
Caution

: To tighten the 16 nuts, you need a torque wrench (tightening couple: 7 N.m  - 

Cross 

tightening)

 

VI.3.3 – Replacing the central shaft and shaft O.rings 

 
Disassemble the shuttle valve system (See VI.3.1, step 3) and follow the steps described in VI.3.2 
until 6). Unscrew the bellows and: 
7)  Remove the central shaft (P/N 2477), 
8)  Remove the 2 shaft O.rings (P/N 2496), 
9)  Clean up the supports (P/N 2472 and 2473) and core (P/N 2474), ensure any dust due to previous 

O.rings wear is removed and all parts are clean. 

10) Correctly replace the new rings, 
11) 

Important

: when re-assembling central shaft, lightly wipe it with 

silicon grease (Molykote 111)

12) To re-assemble, follow the above but in reverse order. 
 

VI.3.4 – Replacing the bellows and body O.rings 

 
After removing the bellows (See VI.3.2, step 6), remove the bellows (P/N 4813) and body O.rings 
(P/N 2491S or 2593, Mark C). Carefully replace the new ones 

without scratching the surface of the 

bellows (P/N 6530 or 2309S, Mark B) and bodies (P/N 2741 or 2471G, Mark I). 

 

VI.3.5 – Replacing manifold O.rings 

 
Follow point VI.3.2, steps 1) and 2). Carefully replace the manifold O.rings (P/N 2632S and 2632K,  
Mark F). Take care, as these parts are fragile,

 especially the elbow connectors

If your pump is marked with

 “W”

, change the manifold seals (P/N 2592, Mark F) and retighten 

progressively with a strap wrench. 
 

NB

: This chapter does not concern PFD/S4…

pumps that have no manifold seals. 

 

VI.3.6 – Replacing other parts 

 

When dismantling the pump or control unit for service, components found damaged should 
be replaced. Alternatively, the pump/control unit can be returned to your distributor or SGPPL 
ASTI for examination, estimate, and repair.  
 
Important

: Please indicate what chemical was handled, the frequency of use, and the reason for 

returning the pump. 
 
A receipt note “Conditions of use” is at your disposal. Do not hesitate to ask for it when needed. 
 
An estimate for repair will be proposed to you and the pump will be returned to you within one week 
from date of its acceptance. 
 
 

VII – Warranty 

 

SGPPL ASTI pumps and accessories are warranted for all parts and labor against faulty workmanship 
(return to factory) for one year from delivery date (9000 hours of use). 
 
SGPPL ASTI is not responsible for damage to its products through improper installation, 
maintenance, use or attempts to operate them beyond their mechanical capacity, intentionally or 
otherwise, or for unauthorized repair. 
 
SGPPL ASTI shall not be liable for any indirect, special, incidental or consequential damages 
resulting from the use, failure or malfunction of any product. 
 

® Du Pont's registered trademarks

 

™ Saint-Gobain Performance Plastics Asti's registered trademark 

 

Summary of Contents for PFD4 AstiPure

Page 1: ...uarters Factory 41 boulevard des Bouvets E A D A C des Berthilliers F 92741 NANTERRE CEDEX F 71850 CHARNAY LES MACON Tel 33 0 1 55 68 59 59 Tel 33 0 3 85 20 27 00 Fax 33 0 1 55 68 59 68 Fax 33 0 3 85...

Page 2: ...nce 5 V 1 Trouble shooting V 2 Preventive maintenance V 2 1 Continuous operation V 2 2 Intermittent operation V 3 Comments VI Dismantling and Repair 7 VI 1 How to dismantle VI 2 Examination VI 3 Strip...

Page 3: ...The pumping frequency of a bellows pump is much slower than an equivalent diaphragm pump and results in an extended life for the bellows Pulsation dampers with wetted parts in TEFLON PFA and PTFE are...

Page 4: ...The pump must be connected to a clean dry air or nitrogen supply On no account should the air nitrogen supply be lubricated oil or water droplets will cause the shuttle valve to malfunction Minimum an...

Page 5: ...rod nuts are tight Because of the material of these tie rods tightening of couple must be controlled we recommend 7 N m Maximum is 10 N m The air nitrogen supply is dry clean and between 29 and 72 5 P...

Page 6: ...mon applications are Semiconductor Industry Transfer of ultrapure and corrosive chemicals Pump filter recirculation systems Pharmaceuticals and Chemicals Chemical injection and sampling IV 5 Limitatio...

Page 7: ...placed together During routine maintenance checks examine the following parts and change them if necessary Bellows P N 6530 PFD or 2309S PFS Shuttle valve system P N 2493 Viton bellows O rings P N 481...

Page 8: ...PFD4 and a preventive maintenance box P N PM PFD4 PM PFS4 PM PFD4G or PM PFS4G For more details on these kits please report to appendix documents VI 3 1 Replacing the shuttle valve system The valve i...

Page 9: ...bow connectors If your pump is marked with W change the manifold seals P N 2592 Mark F and retighten progressively with a strap wrench NB This chapter does not concern PFD S4 G pumps that have no mani...

Page 10: ...E PN10 DN25 ETFE NUT 2 2 2471 PFD4 PFA BODY 2 2 2 2 2471G PFD4 TG PFA BODY 2 2 2 2 2472 1 2 BODY A 1 1 1 1 2473 1 2 BODY B 1 1 1 1 2474 CORE 1 1 1 1 2477 CENTRAL SHAFT 1 1 1 1 2478 PNEUMATIC SCREW 2 2...

Page 11: ...68 http www astipure com http www plastics saint gobain com PFD4 PUMP SERIES 3 PFS4 PART NUMBER DESIGNATION QUANTITY PFD4 PFS4 322 325 322 325 3134 PNEUMATIC O RING 2 2 2 2 4813 VITON BELLOW O RING 2...

Page 12: ...4 INLET LIP SEAL 2 2 2630 PFD4 OUTLET LIP SEAL 2 2 2632K KALREZ MANIFOLD O RING 2 2 2632S FEP MANIFOLD O RING 2 2 2633 VALVE 4 4 2716 SHUTTLE VALVE O RING 2 3134 PNEUMATIC O RING 2 4813 VITON BELLOW O...

Page 13: ...T O RING 2 2593 PFD4 WWES BODY SEAL 2 2629 PFD4 INLET LIP SEAL 2 2630 PFD4 OUTLET LIP SEAL 2 2633 VALVE 4 2716 SHUTTLE VALVE O RING 2 3134 PNEUMATIC O RING 2 4813 VITON BELLOW O RING 2 6530 PFD4 BELLO...

Page 14: ...TI 41 Boulevard des Bouvets 92000 Nanterre France Tel 33 0 1 55 68 59 59 Fax 33 0 1 55 68 59 68 http www astipure com TM 14 09 01 V rifi par En date du 4x 2633 2x D F 2474 2x 2478 2x 3134 2x 2404 2x 2...

Page 15: ...593 2430G or 2435G 2471G Z P N M Z MS21 or 2430GZ or 2435GZ A Shuttle valve system B Bellow C Body O ring D Suction lip seal E Delivery lip seal F Manifold O ring G Manifold H Nut I Pump body PF S 4 3...

Page 16: ...4 APP 4 EXT 00 S S S SG G G GP P P PP P P PL L L L A A A AS S S ST T T TI I I I 41 Boulevard des Bouvets F 92741 Nanterre Cedex FRANCE Tel 33 0 1 55 68 59 59 Fax 33 0 1 55 68 59 68 264mm 10 39 360 8m...

Page 17: ...4 pump flow rate characteristics 0 0 5 1 1 5 2 2 5 3 3 5 4 4 5 900 1400 1900 2400 2900 3400 3900 4400 4900 5400 Flow rate l h Discharge head bar Air supply 5 bar Air supply 4 bar Air supply 3 bar Air...

Page 18: ...4 pump flow rate characteristics 0 0 5 1 1 5 2 2 5 3 3 5 4 4 5 400 900 1400 1900 2400 2900 3400 3900 4400 4900 Flow rate l h Discharge head bar Air supply 5 bar Air supply 4 bar Air supply 3 bar Air s...

Page 19: ...SG G G GP P P PP P P PL L L L A A A AS S S ST T T TI I I I 41 Boulevard des Bouvets F 92741 Nanterre Cedex FRANCE Tel 33 0 1 55 68 59 59 Fax 33 0 1 55 68 59 68 REFOULEMENT FLUIDE FLUID OUTLET ASPIRATI...

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