SAINT-GOBAIN Norton Clipper CDR 163 Operating Instructions Manual Download Page 3 | Manualshive

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VERS.2015.05.19 Kit CDR 163 + CDM 203_MAN_EN

3

The undersigned manufacturer:

SAINT - GOBAIN ABRASIVES S.A.

190, BD. J. F. KENNEDY

L-4930 BASCHARAGE

Declares that this product:

« Drill Rigs »:

KIT CDR 163 + CDM 203

Code :

70184694705

is in conformity with the following Directives :



"MACHINES" 2006/42/CE



"LOW VOLTAGE" 2006/95/CE



"ELECTROMAGNETIC COMPATIBILITY" 2004/108/CE



"NOISE" 2000/14/CE

And the European standard:



EN 12348

– Core drilling machines on stand – Safety

Valid for machines as of serial number:
150500000

Storage site for the technical documents:
Saint-Gobain Abrasives 190, Bd. J. F. Kennedy 4930 BASCHARAGE, LUXEMBOURG

This declaration of conformity loses its validity when the product is converted or modified without
agreement.

Bascharage, Luxembourg, 19/05/2015.

Olivier Plenert, executive officer.

Declaration of conformity

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Summary of Contents for Norton Clipper CDR 163

Page 1: ...Kit CDR 163 CDM 203 OPERATING INSTRUCTIONS Translation of the original instructions ...

Page 2: ...VERS 2015 05 19 Kit CDR 163 CDM 203_MAN_EN 2 ...

Page 3: ...5 CE ELECTROMAGNETIC COMPATIBILITY 2004 108 CE NOISE 2000 14 CE And the European standard EN 12348 Core drilling machines on stand Safety Valid for machines as of serial number 150500000 Storage site for the technical documents Saint Gobain Abrasives 190 Bd J F Kennedy 4930 BASCHARAGE LUXEMBOURG This declaration of conformity loses its validity when the product is converted or modified without agr...

Page 4: ...VERS 2015 05 19 Kit CDR 163 CDM 203_MAN_EN 4 ...

Page 5: ...ssion 12 3 ASSEMBLY AND COMMISSIONING 13 3 1 Assembling the motor on the rig 13 3 2 Tool assembly 13 3 3 Electrical connections 13 3 4 Changing motor speed 14 3 5 Water cooling 14 4 TRANSPORT AND STORING 15 4 1 Securing for transport 15 4 2 Transport procedure 15 4 3 Long period of inactivity 15 5 OPERATING THE MACHINE 16 5 1 Site of work 16 5 2 Drilling method 16 6 MAINTENANCE AND SERVICING 19 7 ...

Page 6: ...onsible for any resulting damage Any risk shall be borne entirely by the user Observing the operating instructions and compliance with inspection and servicing requirements shall also be considered as included under use in accordance with the regulations 1 1 Symbols Important warnings and pieces of advice are indicated on the machine using symbols The following symbols are used on the machine Read...

Page 7: ...15 05 19 Kit CDR 163 CDM 203_MAN_EN 7 1 2 Machine plate Important data can be found on the following plate located on the machine Machine Model Machine Code Weight Year of production Machine type Serial number ...

Page 8: ...th specified Processes No 8 of the Protection of Eyes Regulation 1974 Regulation 2 2 Part 1 Make sure that no mounting tool is left on the machine before starting it Electrical powered machine Make sure that the electrical supply of the machine is equipped with a grounded protective connector If you have doubts let a qualified electrician check the electrical system Never pull the machine by the c...

Page 9: ...achine is designed for drilling a large range of building materials It is not designed for drilling wood or metals except steel reinforcing securely embedded in concrete 2 3 Layout There are two main parts on the core drilling rig CDR 163 the motor and the rig itself The rig is made of sectional aluminium which reduces the weight of the machine allowing easy transportation The base ensures stabili...

Page 10: ...de number on the machine plate If you bought a complete kit your machine is composed of a column with combined base a motor These are the characteristics of the motor Motor 70184647808 Motor CDM 203 Power 2 kW Motor protection P R C D 10mA Rotation speeds 450 1050 2000 min 1 Weight 8 2 kg Range of core bit diameter 15 200mm Connector 1 Kit Rig Motor Weight 17 8 kg Dimensions Length x width x heigh...

Page 11: ...Actual values may vary with site conditions in terms of Materials worked Wear Machine Lack of maintenance Inappropriate tool for application Tool in poor condition Unskilled operator Etc The exposure time to vibration is based on the performance of work related to the adequacy Machine Tool worked material operator When evaluating risks due to hand arm vibration you need to take into account effect...

Page 12: ...N ISO 3744 Uncertainty K Sound power level LWeq NF EN ISO 3744 KIT CDR 163 CDM 203 70184694705 94 dB A 3 dB A 105 dB A 3 dB A Values determined using the procedure described in the standard EN 12348 The measurements are made with new machines Actual values may vary with site conditions in terms of Wear Machine Lack of maintenance Inappropriate tool for application Tool in poor condition Unskilled ...

Page 13: ...available in case core bit and motor axle do not fit together Screw the new core bit Tighten using the two spanners Check that it is completely locked on the motor axle 3 3 Electrical connections Electrical connections Check that the voltage phase current supply corresponds to the information indicated on the motor plate available power supply has a ground connection in conformity with safety regu...

Page 14: ...next or previous gear Turn the bit spindle by hand to allow the gear alignment Repeat these operations until you reach the required gear 3 5 Water cooling Ensure that water is flowing freely in the circuit as insufficient water supply may result in premature failure of the diamond core bit To supply the machine with water Use the connector on the side of the motor You can use either the water supp...

Page 15: ...the core bit separate the motor from the rig and the motor from electrical supply 4 2 Transport procedure Use only surface transport to move the CDR 163 No part of the machine has been designed to lift the CDR 163 4 3 Long period of inactivity If the machine is not going to be used for a long period completely clean the machine Store the machine in a dry aired and clean place ...

Page 16: ...g will not damage any gas or plumbing pipelines or electrical wires Only use the plastic handle of the machine and no metal parts to operate the CDR 163 especially when electrical wires might be submerged Make sure before drilling that the core will not cause damage to anything or anyone by falling out of the hole Always delimit and sign the working area and place warning signals around it If the ...

Page 17: ...d Engage the P R C D Open the water supply Start the motor with the core bit not touching the surface Using the handle lower slowly the core bit until it lightly touches the surface Slowly turn the handle to make the first centimetre of your drilling By doing so you ensure that your hole will be perfectly centred You can then increase the drilling feed speed If you drill too slowly you lower the m...

Page 18: ...op the motor by using the switch and not the P R C D Stop the water supply 5 2 9 Pulling the core out of the bit Unscrew the core bit from the motor axle Hold the bit vertically Beat lightly the tube of core bit with a wood hammer until the core goes out Never beat the core bit with violence against a wall or with tools like hammers or wrenches Otherwise you may distort the tube preventing the cor...

Page 19: ...nd nozzles Clean Motor housing Clean Reachable nuts and screws Tighten up Service the machine only while it is switched off and isolated from the electrical supply Cleaning the CDR 163 After work blow dirt and dust out of all air vents with dry air Wear protective goggles and mask for this operation Switch cables and extension cables Check visually that switch cables and extension cables are not d...

Page 20: ...ly be solved by qualified electrician Defective motor Change motor or contact motor manufacturer Fault due to P R C D Check the earth link on your electrical supply Change the P R C D Connection cable section too small Change connection cable Defective connection cable Change connection cable Motor stops during the cutting but can be restarted after a short period Drilling advance too quick Cut sl...

Page 21: ...riate to us and but which is not always the quickest way Clear instructions will avoid problems and faulty deliveries If not sure please send us the defective part In the case of a warranty is claim the part must always be returned for evaluation Spare parts for the motor can be ordered with the manufacturer of the motor or with their dealer which is often quicker and cheaper This machine has been...

Page 22: ...VERS 2015 05 19 Kit CDR 163 CDM 203_MAN_EN 22 Guarantee can be claimed and technical support obtained from your local distributor where machines spare parts and consumables can be ordered as well ...

Page 23: ...VERS 2015 05 19 Kit CDR 163 CDM 203_MAN_EN 23 8 APPENDIX Ideal rotation speed of the core bit in relation to the hole diameter ...

Page 24: ...S 2015 05 19 Kit CDR 163 CDM 203_MAN_EN 24 www construction norton eu Saint Gobain Abrasives 190 Bd J F Kennedy L 4930 BASCHARAGE LUXEMBOURG Tel 352 50401 1 Fax 352 501633 e mail sales nlx saint gobain com ...

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