Saimo 6101 Operating And Service Manual Download Page 1

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6101

6101 Belt

Belt

Belt Scale

Scale

Scale Integrato

Integrato

Integratorrrr

Operating

Operating and

and

and Service

Service

Manual

VER 6.0

Saimo

Saimo Electric

Electric

Electric Co.,

Co.,

Co., Ltd

Ltd

Summary of Contents for 6101

Page 1: ...le Integrato Integrato Integrato Integrator r r r Operating Operating Operating Operating and and and and Service Service Service Service Manual Manual Manual Manual VER 6 0 Saimo Saimo Saimo Saimo El...

Page 2: ...nt of either inadvertent or deliberate publication Saimo Electric intends to enforce its rights to this work under the copyright laws as a published work Those having access to this work may not copy...

Page 3: ...ead through all the documents dispatched together with the equipments For the sake of personal safety and normal operation of the equipments it is imperative to assure that only the designed AC power...

Page 4: ...1 Housing 8 1 8 2 Ambient Condition 8 1 8 3 Power Requirements 8 1 8 4 Speed sensor input 9 1 8 5 Digital I O Board Figure 1 5 10 1 8 6 Load cell input 13 1 8 7 Analog I O Board 13 1 8 8 Comm Board 13...

Page 5: ...8 Loadout Setup Menu 80 3 2 9 Password Setup Menu 81 3 2 10 Diagnostics Menu 84 3 2 11 Statistics Menu 85 CHAPTER CHAPTER CHAPTER CHAPTER 4 0 4 0 4 0 4 0 INTEGRATOR INTEGRATOR INTEGRATOR INTEGRATOR MA...

Page 6: ...GRATOR OUTLINE DIMENSION AND MOUNTING DIMENSION 18 FIGURE 2 5 6101 INTEGRATOR MOTHER BOARD 20 FIGURE 2 6 6101 SERIAL COMM BOARD 21 FIGURE 2 7 RS 485 MULTI STATE COMM CONNECTION ILLUSTRATION 21 FIGURE...

Page 7: ...onveyor with features of continue and auto Automatic operation is achieved without intervention of the operator Feeder electric belt scale is mainly consisted of load cell weighing bridge secondary in...

Page 8: ...Operating Operating Operating Operating and and and and Service Service Service Service Manual Manual Manual Manual 2 Figure 1 2 6101 Belt scale integrator Field mount 1 2 1 2 1 2 1 2 Technical Techn...

Page 9: ...ocal or remote compensation can be selected by a jumper set f Mainboard Digital Input The mainboard provides 8 programmable inputs for receiving dry contact on off signal g Mainboard Digital Output Th...

Page 10: ...the required engineering units kg h or ton h etc An adjustable damping filter is provided separately for displayed rate and current outputs 2 Flow Totalization The total is accumulated by multiplying...

Page 11: ...remains below AZT preset value Zero Tracking has Max Tracking range which is setup with in System data Menu 5 Current Output Signals An optional current output analog input board is available Each cu...

Page 12: ...4 1 3 4 1 3 4 Communications Communications Communications Communications Optional Optional Optional Optional Serial Communications The communication protocol allows a remote intelligent device to rea...

Page 13: ...proof to seller prior to return of the equipment that the defect is due to a matter embraced within seller s warranty hereunder Any suh defect in material and workmanship shall be presented to seller...

Page 14: ...he units should be protected against moisture 1 1 1 1 7 7 7 7 Symbol Symbol Symbol Symbol Symbol Instruction Instruction Instruction Instruction Symbol Description AC Grounding end Shielded grounding...

Page 15: ...p photoelectricity isolation Built in current source used for mechanical contact power supplied by 24V DIO type Voltage current or contact type sensor Apply to all SAIMO sensors frequency range Voltag...

Page 16: ...Manual Manual Manual 2 Figure 1 4 speed sensor inner wiring drawing 1 8 5 1 8 5 1 8 5 1 8 5 Digital I O Board Figure Figure Figure Figure 1 5 1 5 1 5 1 5 Main board Digital Input a The main board prov...

Page 17: ...nner wiring drawing Main board Digital Output The main board provides 8 programmable outputs Among of them the 8th output is relay output optional for user AC output 24 280V AC 3amps or DC output 5 60...

Page 18: ...rator Integrator Integrator Operating Operating Operating Operating and and and and Service Service Service Service Manual Manual Manual Manual 2 Figure 1 6 Digital output inner wiring drawing Figure...

Page 19: ...mployed when the cable distance is over 60 meters but less than 900 meters Local or remote compensation can be selected by a jumper set 1 8 7 1 8 7 1 8 7 1 8 7 Analog I O Board Current input Figure 1...

Page 20: ...panel mount integrator should be installed in a control panel After installation dustproof measures should be taken for the front panel of the integrator and the control cabinet figure 2 2 Figure 2 1...

Page 21: ...l Manual Manual Manual 15 holding brackets on both sides of the integrator firstly then screw down tightly to secure the integrator and prevent dust ingress Care should be taken to insure the mounting...

Page 22: ...Integrator Integrator Integrator Integrator Operating Operating Operating Operating and and and and Service Service Service Service Manual Manual Manual Manual 16 Figure 2 3 Plastic housing 6101 Fiel...

Page 23: ...1 6101 Belt Belt Belt Belt Scale Scale Scale Scale Integrator Integrator Integrator Integrator Operating Operating Operating Operating and and and and Service Service Service Service Manual Manual Man...

Page 24: ...stood this entire manual The precautions and procedures presented in this manual must be followed carefully in order to prevent equipment damage and protect the operator from possible injury 2 CAUTION...

Page 25: ...an AC voltmeter before you connect it to the integrator Earth ground must be provided to the integrator Do not use conduit to provide this ground A readily accessible disconnect device such as breaker...

Page 26: ...Connect safe ground wiring plate located on the one side of chassis D Connect fire wire to L E Connect zero wire to N F Close front chassis cover then contra rotate the bolt at the left lower corner t...

Page 27: ...and operation acting as subsidiary but never sends data actively Communication board jumper setup J3 J5 COMM 1 RS 232 RS 232 COMM 1 RS 485 RS 485 COMM 2 RS 232 RS 232 COMM 2 RS 485 RS 485 Figure 2 6...

Page 28: ...remote compensation can be selected by a jumper set Jumper select local or remote compensation J1 J2 Four wire system no compensation A A Six wire system compensation B B Figure 2 8 6101integrator loa...

Page 29: ...ual Manual Manual Manual 23 Analog input setup table JP1 1 input JP2 2 input RV1 RV2 Input voltage 1 5V V V 1 Input zero adjustment 2 Input zero adjustment Input current I I Analog output setup table...

Page 30: ...ing Operating Operating and and and and Service Service Service Service Manual Manual Manual Manual 24 Figure 2 10 6101 Integrator extending analog board 2 2 8 2 2 8 2 2 8 2 2 8 Integrator Integrator...

Page 31: ...channel 1 13 terminal is for the speed channel 2 which can connect speed sensor For the rest they are universal digital input ports Integrator provides 8 digital outputs wherein OUT8 is a solid state...

Page 32: ...ng Figure 2 14 6101 integrator wiring drawing Notes 1 Do not cut load cell cable short 2 Do not route load cell and signal cables in the same conduit with power cables 3 Shield cable s shield should b...

Page 33: ...t scale system auto zero Cause such function is not necessary for some application so zuto zero track function can be selected via menu Belt feeder control output can be PID control If power supply is...

Page 34: ...p range Default Remark Measure unit Metric British Mix Metric Total unit Kg t Kg Length unit m m Rate unit Kg h t h kg m t m t h Loadcell unit Kg Kg Scale capacity 1 1000000 100t h Scale division 0 1...

Page 35: ...0000 100kg Chain code weight 0 1000000 100kg m Simulated constant 0 1000000 5046 666kg Material factor 1000 1000000 0 Zero track 0 1000000 0 Zero range 0 1000000 4 Linearity correct Yes No No 0 30 0 1...

Page 36: ...Press ENT to reset total Then Press ENT key to reset the total If ENT key is pressed the reset total will be zero but the master total remains not changed To reset the master total enter System Passwo...

Page 37: ...he follows Then press Reset main total to clear main total If password is incorrect the following will be displayed 2006 3 21 12 00 00 Scale 1 SYSTEM PASSWORD SETUP System System System System word wo...

Page 38: ...isplay Alarm menu info move cursor via direction key to select the selection Press ENT to confirm then change the value required 3 2 3 2 3 2 3 2 Main Main Main Main Menu Menu Menu Menu Press MENU butt...

Page 39: ...Initial Initial Initial Initial Setup Setup Setup Setup Menu Menu Menu Menu Press 1 from the first page of the Main Menu the screen shows Move the cursor to corresponding item with the up down scroll...

Page 40: ...sted in the menu Measure Units English Metric Mixed Total Units t kg Length Units Meters Flow Rate Units t h kg h t m kg m Description Setup range Measure units Metric English Mixed Total units t kg L...

Page 41: ...kinds value kind and option kind below menu s input and selction operation can refer to intial setup 1 and intial setup 2 here do not describe in details Press code data in initial setup2 menu to ent...

Page 42: ...le Code Data Menu Description Min Max P to Test High Pivot to test weight height 500 500mm P to Test Len Pivot to test weight length 0 1000000mm P to carry Pivot to carriage height 0 1000000mm R to ca...

Page 43: ...r the first page of Initial Setup 4 Menu as follows Description Min Max sensitivity 0 1000000 1 Resistance 0 1000000 2 Resistance 0 1000000 3 Resistance 0 1000000 Press PAGE DOWN soft key from the Ini...

Page 44: ...parately on the A D board Data setup in this section depends on mechanical Belt scale data Figure 3 2 Before turning on belt running switch or belt scale power supply switch complete the following wor...

Page 45: ...m record the distance below mm Pivot to loadcell distance P to L Figure 3 3 Pivot to loadcell distance P to L b Idler no on weighing bridge IDN Idler no c Pivot to 1st weigh idler Figure 3 4 As indica...

Page 46: ...vot to 1st 2nd 3rd forth idler distance Figure 3 6 As indicated on the following drawing measure the distance from the pivot centerline to weigh idler s centerline to the nearest 1mm record the distan...

Page 47: ...f test weight is not used this step is not necessary mm Pivot to test weight distance Figure 3 8 Pivot to test weight distance h Pivot to scale carriage height LF Figure 3 9 Measure the height of pivo...

Page 48: ...if average idler space is not to the nearest 1mm it proves installation incorrect Refer to belt scale installation manual mm idler space LD l Conveyor s angle of incline figure 3 11 Conveyor s angle o...

Page 49: ...determine the load cell sensitivity in mV V example 3 000mV V Record below mV V load cell sensitivity o load cell resistance Measue each load cell s output resistance using digital voltameter example...

Page 50: ...m the Initial Setup 6 Menu the seventh page of Initial Setup Menu is displayed as follows This submenu is test duration establishment It is similar to run menu but be noted with the difference lower s...

Page 51: ...est duration acquisition is finished the following screen appears Pressing EXIT DURA returns to Run Menu If press AUTO DURA soft key from the menu establishing test duration the following screen appea...

Page 52: ...speed and when it reaches the mark postion press BGIN DURA after that each time it reaches the mark press MARK CNT when it reaches proper revolutions press DONE DURA then press EXIT DURA Part DURA op...

Page 53: ...menu 3 2 2 3 2 2 3 2 2 3 2 2 System System System System calibration calibration calibration calibration Pressing 2 from Main Menu enters the Calibration Menu 2006 3 21 12 00 00 Scale 1 8000000 t 888...

Page 54: ...2 1 3 2 2 1 3 2 2 1 Zero Calibration Move the cursor to Zero Calibration with Up Down scroll keys and press ENT key to below menu Press AUTO ZERO soft key soft key for the following screen 2006 3 21...

Page 55: ...ase that the belt is interrupted during the zero calibration procedure the following screen will be displayed When auto zeroing is finished the following screen appears 2010 11 09 12 00 00 Scale 1 800...

Page 56: ...lution of belt running If there is error in connection of sensor or signal vibrates too large then below menu will be displayed please check for fault If press MANL ZERO soft key to enter the Manual Z...

Page 57: ...the reading and the standard weight on the load receptor There are two different system calibration modes simulated calibration and material calibration Three simulated span calibration methods are a...

Page 58: ...and enter weights weight in weights weight as shown in below screen For deails refer to 3 3 5 There are two spanning modes available automatic spanning and manual spanning Press the AUTO SPAN soft key...

Page 59: ...elow display When the automatic calibration is finished the screen returns to the first menu of Auto Span Press Manual Cal to enter Manual cal menu Manual Cal allows input and change span value via ke...

Page 60: ...3 3 2 2 3 3 2 2 3 Material Calibration Press key under system cal menu to Material cali and then press ENT to below menu Material Calibration menu Press BGIN CAL to below menu 2006 3 21 12 00 00 Scal...

Page 61: ...rs the following screen Material factor is used to verify simulated contant of R Cal test weight Cal and test chain Cal It takes material calibration data as standard to verify the difference between...

Page 62: ...n of the system must be installed during initial calibration Routine calibration is performed by usning ZERO CAL and SPAN CAL procedures listed under Main Menu 2 These procedures are the fine adjustme...

Page 63: ...ure Routine calibration procedure 1 Review the following scrolls for correct data entry a scale data Main menu 3 b CALIB DATA CAL DATA SETUP 1 c CALIB DATA CAL DATA SETUP 2 2 Go to CAL DATA SETUP 1 an...

Page 64: ...Up Down scroll keys to scroll the cursor to the submenu desired use numeric key or Select input to input value Description Range Zero dead 0 100 Supplementary Speed Load Filter Constant 0 100 Languag...

Page 65: ...desired Pressing PAGE DOWN soft key enters the third page of the System Data Menu Press key to select submenu use numeric key to input the value desired Pressing PAGE DOWN soft key enters the forth pa...

Page 66: ...eight Test chain Resistor 0 1000000 weights 0 1000000 Chain 0 1000000 Resistance is as per actual resistance used R3 and R3 in AD board Press PAGE DOWN soft key the second page of the Calibration Data...

Page 67: ...the third page of the Calibration Data Menu is displayed Refer to below table for setup range Description Range Linear Yes No 0 30 0 1000000 30 70 0 1000000 70 100 0 1000000 Press PAGE DOWN to enter...

Page 68: ...fter that each time it reaches the mark press MARK CNT when it reaches proper revolutions press DONE DURA then press EXIT DURA Press MANUAL DURA to enter MANUAL TEST DURATION DATA menu 2006 3 21 12 00...

Page 69: ...ll input resistor Ohms Take the following conditions for example L C S 200kg K 0 003V V RS 100000 R1 350 Then Equivalent weight 1 2 100000 1 350 200 2 0 003 58 23kg Equivalent weight on unit length 1...

Page 70: ...nstant 1000 180 30 5 4t Note Note Note Note The system setup is intended to program some basic parameters which determine whether correct result can be achieved from the belt scale These parameters in...

Page 71: ...confirm For the other items s selection they are same as above operation Pressing Right scroll key from the first page of I O Definition menu enters the following screen 2006 3 21 12 00 00 Scale 1 INP...

Page 72: ...O Definition Menu This is the second page for Input Definition All menus operation is same as input port 1 Pressing PAGE DOWN soft key enters the third page of the I O Definition Menu 2006 3 21 12 00...

Page 73: ...input port 1 Notes BAT READY is a pulse input signal When the 6101 integrator receives this signal a measuring period for a batch of material is started BAT RUN is also a pulse input signal Upon acce...

Page 74: ...confirm Use the same method to set the Output Filter In the first page of Simulated Output 1 menu move the cursor to Type with Up Down scroll keys and press ENT key the following screen appears 2006 3...

Page 75: ...ration is same as above From the first page of Simulated Output 1 press PAGE DOWN soft key to enter the seventh page of the I O Definition Menu Set the simulated output port 2 in the same way as menti...

Page 76: ...ges between YES and NO When the desired option is displayed press SURE soft key to input the value Pressing PAGE DOWN soft key enters the tenth page of the I O Definition Menu 2006 3 21 12 00 00 Scale...

Page 77: ...is selected Pressing PAGE DOWN soft key enters the eleventh page of the I O Definition Menu Setup range see below table Description Min Max Min moisture 0 1000000 Min Voltage 0 1000000 Max moisture 0...

Page 78: ...e see below table Description Range Totalizer 0 1000000 Width 0 1000000 Pressing PAGE DOWN soft key enters the thirteenth page of the I O Definition Menu Press key to select submenu Detector mode opti...

Page 79: ...e auto zero track store tare weight in memory for tare weight compensation of fluctuation point by point 3 3 3 3 2 6 2 6 2 6 2 6 Communication Communication Communication Communication Menu Menu Menu...

Page 80: ...optional settings and press SURE soft key until the desired value is displayed Description Range Parity No define MODBUS Print Address 0 255 Pressing PAGE DOWN soft key enters the third page of the C...

Page 81: ...1000000 min Specify Yes no When Continue selection is YES it means it starts continue print function otherwise aborts continue print function The span time of continue print is set in Span time the m...

Page 82: ...Menu Menu Menu Menu Pressing 6 from the second page of Main Menu enters the first page of the Alarm Setup Menu Press 6 on the right of screen to enter ALARM SETUP1 menu 2006 3 21 12 00 00 Scale 1 ALA...

Page 83: ...key enters the second page of the Alarm Setup Menu Press key to select submenu Operation is same as alarm 1 4 Pressing PAGE DOWN soft key enters the third page of the Alarm Setup Menu Press key to sel...

Page 84: ...High load 0 100 Alarm delay 1 10 Low load 0 100 Alarm delay 1 10 Pressing PAGE DOWN soft key enters the fifth page of the Alarm Setup Menu Press key to select submenu Setup range see below table Desc...

Page 85: ...ixth page of the Alarm Setup Menu Press key to select submenu Setup range see below table Description Range Deviation 0 1000000 Delay 1 10 Pressing PAGE DOWN soft key enters the seventh page of the Al...

Page 86: ...f applied Pre Value 0 1000000 Pre Range 0 1000000 If applied When integrator totalizing is up to pre setting integrator sends loading completed signal if the material reached subordinate actually does...

Page 87: ...system protection and operation pretection System protection is in higher level once it is put into usage integrator all data and operation will be forbidden except system protection is cancelled Ope...

Page 88: ...the next page Inputting the correct passwords enters the second page of the Password Menu Press TOT RSET soft key to reset the master total Pressing PAGE DOWN soft key enters the second page of the Pa...

Page 89: ...on Firstly input initial system password in the first page of password setup menu then input new system password and sure password if both words are same then press Save word it proves successful Syst...

Page 90: ...Menu Menu Pressing 9 from the second page of Main Menu enters the first page of the Diagnostics Menu Referring value Description Range value in normal Weigh channel 1 1048575 Speed channel 0 2000Hz To...

Page 91: ...rsor to the item that to be set followed by ENT key Use numeric keys to input the settings and press ENT to confirm Pressing PAGE DOWN soft key enters the second page of the Statistics Menu 2006 3 21...

Page 92: ...ic keys to input the settings and press ENT to confirm Pressing PAGE DOWN soft key enters the forth page of the Statistics Menu Press the Up Down keys to move the cursor to the item that to be set fol...

Page 93: ...input the settings and press ENT to confirm Pressing CLAS STAT soft key enters the sixth page of the Statistics Menu If report print function is appled set PRINT in COMM FUNCTION menu and main menu 5...

Page 94: ...s a problem please follow the troubleshooting steps to check A Check power supply Check that the voltage selector switch is set to the correct position Check that the fuse is good Check that the power...

Page 95: ...No Bad Normal Normal No Yes No Yes No Yes No Yes Figure 4 1 6101 Integrator Troubleshooting Flow Chart End Display illuminates Check power supply Touchkeys act correctly Repair power supply Set up th...

Page 96: ...se series sent by speed sensor speed pulses can be observed in system diagnostic menu of integrator 4 3 3 4 3 3 4 3 3 4 3 3 Load Load Load Load Cell Cell Cell Cell Input Input Input Input Check load c...

Page 97: ...rt Check load cell input Power on the 6101 and enter Diagnostics menu The load indication is between 1 and 16777216 and increases as the actual load increases No load cell input Check load cell and wi...

Page 98: ...er correctly Note that the range of milli amperometer should exceed 20mA At this time the current output on the milli amperometer should be 4mA If a minor deviation is found the reading can be correct...

Page 99: ...o Remove the connections on the signal output terminals which are then connected to a milli amperometer Check the flowrate indication at current output of 4mA which should be zero Otherwise perform ze...

Page 100: ...al Usual Usual Usual Troubleshooting Troubleshooting Troubleshooting Troubleshooting When the material is smoothly delivered but the flowrate indication in integrator varies greatly there may be vario...

Page 101: ...rmanent Field Field Field Field Record Record Record Record Conveyor No Date 1 Scale capacity T H 2 Scale Model 3 Length meaured m 4 Loadcell Qty 5 Loadcell Capacity kg 6 Conveyor belt length m 7 Idle...

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