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Sailor 624228 VHF DSC Installation Manual Download Page 54

Troubleshooting guide

4-6

Chapter 4:  Service & maintenance

98-132904-C

4.3.1

Replacing the fuse in the power connector

One fuse is installed in the power connector. If the fuse is blown, do as follows:

1. Track down why the fuse was blown and solve the problem. 

2. Take out the old fuse.

3. Insert the new fuse. The fuse rating is 10 A T.

 

Figure 4-1: Fuse in the power connector

Summary of Contents for 624228 VHF DSC

Page 1: ...INSTALLATION MANUAL SAILOR 6248 VHF SAILOR 6222 VHF DSC...

Page 2: ......

Page 3: ...SAILOR 6222 VHF DSC Installation manual Document number 98 132904 C Release date October 11 2011...

Page 4: ...e are periodically revised and updated Anyone relying on this information should acquire the most current version e g from thrane com or from the distributor Thrane Thrane is not responsible for the c...

Page 5: ...hrane radio set generates electromagnetic RF radio frequency energy when transmitting To ensure that you and those around you are not exposed to excessive amounts of energy and thus to avoid health ha...

Page 6: ...It must be operated by licensed personnel only It must only be used in the course of employment by individuals aware of both the hazards as well as the way to minimize those hazards The radio is thus...

Page 7: ...selected with an half wave omni directional antenna having a maximum gain of 3 dB 5 2dBi This means all persons must be at least 200 cm away from the antenna when the radio is transmitting Installati...

Page 8: ...in this SAILOR product covering installation commissioning and repair For details on available training classes please consult the Thrane Academy at http extranet thrane com Training aspx To learn mo...

Page 9: ...General use and navigation 3 1 3 2 Entering the MMSI number 3 2 Chapter 4 Service maintenance 4 1 Contact for support 4 1 4 2 Maintenance 4 1 4 3 Troubleshooting guide 4 3 4 4 Warranty and returning...

Page 10: ...Table of contents viii 98 132904 C Index Index 1...

Page 11: ...AILOR 6207 Connection Box for parallel handsets diagram 2 23 Figure 2 18 SAILOR 6208 Control Unit Connection Box mounting 2 24 Figure 2 19 SAILOR 6208 Control Unit Connection Box for parallel handsets...

Page 12: ...SAILOR 6204 CSMs close to each other B 18 Figure B 17 System configuration CAN bus 2 SAILOR 6204 CSMs close VHF small bridge B 19 Figure B 18 System configuration CAN bus 2 SAILOR 6204 CSMs in bridge...

Page 13: ...2 8 Part numbers for accessories 2 21 Table 4 1 Troubleshooting guide 4 3 Table A 1 Technical specifications part 1 A 1 Table A 2 Technical specifications part 2 A 2 Table A 3 DSC specifications A 3...

Page 14: ...List of tables xii 98 132904 C...

Page 15: ...tions you browse and select a setting using the right selection knob The large display can be customized for optimum readability and visibility both day and night with several color themes The VHF rad...

Page 16: ...nd the programmed call channel 7 Connector for Handset or Handmicrophone 8 Distress button for sending a Distress alert 9 Squelch control to mute background noise 10 Volume knob with key press functio...

Page 17: ...formation relevant for the currently selected functions 4 Channel properties next to the currently selected VHF channel if any 5 Service line containing current temporary information relevant for the...

Page 18: ...instead of the handset SAILOR 6204 Control Speaker Microphone With the SAILOR 6204 Control Speaker Microphone you can control the VHF functions of the SAILOR 6222 VHF DSC SAILOR 6207 Connection Box fo...

Page 19: ...part number 406204 940 SAILOR 6270 External loudspeaker If you need an additional external loudspeaker you can connect a SAILOR 6270 Loudspeaker It provides 6 W output power SAILOR 6103 Multi Alarm Pa...

Page 20: ...OR 6204 SAILOR 6201 03 Handset Option SAILOR 6201 03 Remote Control Service ETHERNET port 99 128194 J 406209 940 Cable 406209 940 Cable without DSC LAN 12V DC 110 220V AC Handset Option Handset SAILOR...

Page 21: ...ssories 2 1 Unpacking and initial inspection The following items are included in the delivery of a SAILOR 6222 VHF DSC SAILOR 6222 VHF DSC SAILOR 6201 Handset with cradle User manual Installation guid...

Page 22: ...ce enough to access the front panel connectors and for installing a cradle for the speaking device Provide at least 120 mm space at the back of the SAILOR 6222 VHF DSC radio to allow free air circulat...

Page 23: ...AILOR 6222 VHF DSC with U mounting bracket The mounting bracket and two knobs are included in the delivery Desktop mounting Device Compass safe distance SAILOR 6222 VHF DSC 0 85 m SAILOR 6201 and 6203...

Page 24: ...ount the VHF radio as tabletop do as follows 1 Find a suitable location for the VHF radio Check that the space is wide deep enough to accommodate the VHF radio 2 Fasten the bracket with 4 screws inclu...

Page 25: ...display of the VHF radio should be at an angle of approximately 90 to your line of sight when operating it Figure 2 3 Mounting with the mounting bracket Figure 2 4 Drilling plan for the mounting brac...

Page 26: ...radio and to allow sufficient space for access to cables see the drawing on this page 3 Cut out the hole for the VHF radio where you want to mount it Use the cutting template in the installation guid...

Page 27: ...stiff remove the gasket and seal with silicone sealant between the VHF radio and the surface 7 Slide the VHF radio in the cut out Place the flush mount bracket and fasten it with the 4 screws M4x45 M...

Page 28: ...2 3 SAILOR 6090 Power Converter Figure 2 8 SAILOR 6090 Power Converter dimensions Figure 2 9 Connecting the SAILOR 6090 Power Converter 99 132778 Vin Vin Screen Ground Vout Red Vout Blue Remote on off...

Page 29: ...Handset with cradle This Handset has a hook on off function which is activated by a small magnet embedded in the cradle The cradle must be installed as illustrated in order to ensure the hook on off f...

Page 30: ...onnector type Circular connector 10pin male Connection cable with plug part number 406209 941 Pin assignment Connector front view on the VHF radio Pin Description Wire color 1 Not connected Brown 2 No...

Page 31: ...ccessories 2 AUX connector for VDR external speaker alarm panels GPS input 3 Power connector PWR FUSE with fuse 10 A mini ATO 4 DSC ANT connector for DSC antenna 5 Ground stud for grounding 6 ANT conn...

Page 32: ...in male Connection cable with plug part number 406209 941 Pin assignment Connector front view on the VHF radio Pin Description Wire color 1 NMEA in Brown 2 NMEA in Blue 3 NMEA HS in White 4 NMEA HS in...

Page 33: ...tors A and D All other fields are unused GNS UTC Position and mode indicators A and D All other fields are unused RMC UTC Position Status Date and mode indicators A and D All other fields are unused Z...

Page 34: ...r 406208 941 Pin assignment Connector front view on the VHF radio Pin Description Wire color 1 Shield GND Brown 2 Lo Power Forced control Blue 3 NMEA In White 4 NMEA In Green 5 AUX OC Yellow 6 DSC Cal...

Page 35: ...number 406208 941 Pin assignment Connector front view on the VHF radio Pin Description Wire color 1 GND for cable screen Brown 2 Internal GND Battery Blue 3 Battery supply when radio is on White 4 Ba...

Page 36: ...r type LTW Power Fuse 10 A mini ATO To help extract the fuse you can order a fuse puller in the ESHOP at http extranet thrane com Pin out The figure and table below show the connector outline pin assi...

Page 37: ...or for VHF antenna Use the connector marked ANT to connect the VHF antenna to the radio with a 50 Ohm coaxial cable with low loss e g RG214 Install a PL259 plug at the cable end Place the antenna as h...

Page 38: ...tenuation dB m of the cable of choice at the high end of the VHF frequency band As a rule of thumb the cable length using e g RG214 coaxial cable should not exceed 25 m 2 4 2 VHF RX TX antenna In inst...

Page 39: ...critical in terms of the imposed VSWR and due to the nature of the DSC signalling Please note that the DSC receiver of a VHF radio is likely to be temporarily blocked in reception due to high signal b...

Page 40: ...ional 406202A SAILOR 6202 Hand Microphone 406203A SAILOR 6203 Handset Waterproof 406204A SAILOR 6204 Control Speaker Microphone 406207A SAILOR 6207 Connection Box with Cable 406209 941 406208A SAILOR...

Page 41: ...6 5 4 3 2 1 12 11 10 9 8 7 6 5 4 3 2 1 12 11 10 9 8 7 6 5 4 3 2 1 VHF 62XX Handset 2 Handset 1 99 132868 A J1 J2 J3 Wire color Pin Brown 1 Blue 2 White 3 Green 4 Yellow 5 Grey 6 Pink 7 Red 8 Black 9 1...

Page 42: ...r 2 Installation 98 132904 C Figure 2 17 SAILOR 6207 Connection Box for parallel handsets diagram VBAT VBAT VBAT VBAT VBAT VBAT VBAT VBAT VBAT VBAT VBAT VBAT VBAT VBAT VBAT VBAT VBAT 0 0 0 0 1 1 1 1 1...

Page 43: ...cabling details see System configuration examples on page B 1 and How to install LAN on page B 25 Figure 2 18 SAILOR 6208 Control Unit Connection Box mounting Figure 2 19 SAILOR 6208 Control Unit Con...

Page 44: ...Accessories 2 24 Chapter 2 Installation 98 132904 C Terminate the last SAILOR 6208 on the CAN bus furthest away from the transceiver Figure 2 20 SAILOR 6208 Control Unit Connection Box diagram...

Page 45: ...it 1 Switch on the SAILOR 6222 VHF DSC and use the soft key MORE until SETUP is displayed 2 Press SETUP and use the arrow keys to advance to DSC Setup 3 Use the selector wheel to scroll to Print DSC 4...

Page 46: ...Accessories 2 26 Chapter 2 Installation 98 132904 C...

Page 47: ...e VHF radio press the on off knob To power off the VHF radio press and hold the on off knob and follow the instructions in the display To adjust the speaker volume turn the volume knob clockwise loude...

Page 48: ...message NO DSC NO MMSI is shown in the DSC window if the MMSI is not programmed 3 2 2 Changing the MMSI number If you need to change the MMSI number of the SAILOR 6222 VHF DSC use the built in servic...

Page 49: ...vals not longer than 12 months dependent on the current working conditions Salt deposits In case the equipment has been exposed to sea water there is a risk of salt crystallization on the keys and kno...

Page 50: ...The display shows the result of the test 4 Press the soft key OK to acknowledge the test result and resume normal operation Important If the DSC loopback test fails this indicates the DSC functionali...

Page 51: ...ested If the VHF despite being connected to a GPS position source prompts for entering the position and time information the automated update has most likely been lost either due to missing data on th...

Page 52: ...f there is only a single radio on a vessel a facility is built into the unit where the DSC engine can be verified using a test call that is internally looped without activating the radio transmitter P...

Page 53: ...ding an incoming DSC call As soon as this decoding process has finalized the transmission will take place Handset configura tion No sound in earpiece The earpiece volume may be configured to OFF See s...

Page 54: ...g the fuse in the power connector One fuse is installed in the power connector If the fuse is blown do as follows 1 Track down why the fuse was blown and solve the problem 2 Take out the old fuse 3 In...

Page 55: ...se in the SAILOR 6090 Power Converter One fuse is installed in the SAILOR 6090 Power Converter If the fuse is blown do as follows 1 Track down why the fuse was blown and solve the problem 2 Take out t...

Page 56: ...protect the SAILOR 6222 VHF DSC and its accessories during shipment This carton and its associated packing material should be used when repacking for shipment Attach a tag indicating the type of servi...

Page 57: ...n box Dimensions Height Outer dimension 107 mm hole height for flush mount 89 mm Width Outer dimension 241 mm hole width for flush mount 227 mm Depth Outer dimension from front of knobs 132 mm depth f...

Page 58: ...enna 50 Ohm female SO239 for PL259 plug 2 antenna operation for VHF and DSC communication Water ingress IPx8 and IPx6 all over For flush mount installations a sealing gasket is included in the deliver...

Page 59: ...B Co channel rejection Better than 10 dB Adjacent channel selectivity More than 74 dB Blocking level More than 94 dB V Item Specification Table A 2 Technical specifications part 2 Continued Item Descr...

Page 60: ...62 1 4800 8 n 1 61162 2 38400 8 n 1 Table A 4 NMEA data rates and formats Item Description Weight 300 g Dimensions Height 33 mm Width 190 mm Depth 85 mm Operating temperature 25 C to 55 C 5 F to 131 F...

Page 61: ...AILOR 6207 8 How to install a SAILOR 6202 Handmicrophone an extra SAILOR 6201 and a GPS 9 How to install a GPS to the ACC port with a SAILOR 6208 Connection Box 10 How to install a GPS to the ACC port...

Page 62: ...stall a CAN bus with 4 SAILOR 6204 CSMs 20 How to install a CAN bus with 4 CSMs in bridge wings 21 How to install a CAN bus with 3 SAILOR 6204 CSMs 22 How to install a CAN bus with 4 SAILOR 6204 CSMs...

Page 63: ...B 1 1 How to connect a SAILOR 6090 Power Converter Figure B 1 System configuration SAILOR 6090 Power Converter SAILOR 6201 03 RX TX 12VDC 24VDC DSC RX 1 2 3 Remove jumper for remote on off from VHF S...

Page 64: ...a SAILOR N163S AC Power Supply Figure B 2 System configuration SAILOR N163S Power Supply SAILOR 6201 03 RX TX 12VDC DSC RX 1 2 3 3 110VAC 230VAC SAILOR N163S Power Supply 24VDC 24VDC Line Neutral Eart...

Page 65: ...figurations B 5 System configurations B 1 3 How to connect an N420 DC Power Supply Figure B 3 System configuration SAILOR 6201 Handset and N420 DC Power Supply SAILOR 6201 03 RX TX 12VDC 24VDC DSC RX...

Page 66: ...onnection box SAILOR 6207 6 SAILOR 6270 External loudspeaker 24VDC 24VDC 24VDC AUX alarm DSC Call DSC Alarm Brown Blue Yellow Grey Pink Red Black Orange Violet Cyan VDR VDR Shield AUX alarm DSC Call D...

Page 67: ...dspeaker Figure B 5 System configuration GPS and SAILOR 6270 External loudspeaker SAILOR 6201 03 RX TX 12VDC 24VDC DSC RX Connection box SAILOR 6208 1 17 2011 GPS receiver NMEA 110VAC 230VAC 1 2 3 SAI...

Page 68: ...X TX 12VDC SAILOR 6201 03 DSC RX SAILOR 6207 Connection box 1 17 2011 GPS receiver NMEA 1 2 3 5 6 7 6 SAILOR 6201 03 Yellow Black Red Pink Grey Orange Brown Blue NMEA NMEA MIC EAR HOOK PTT Batt Screen...

Page 69: ...6207 SAILOR 6201 03 ACC RX TX 12VDC SAILOR 6201 03 DSC RX SAILOR 6207 Connection box 1 17 2011 GPS receiver NMEA 1 2 3 5 7 6 Yellow Black Red Pink Grey Orange Brown Blue NMEA NMEA MIC EAR HOOK PTT Ba...

Page 70: ...ration SAILOR 6202 Handmic SAILOR 6201 Handset GPS SAILOR 6202 ACC RX TX 12VDC SAILOR 6201 03 DSC RX 3 25 2011 GPS receiver NMEA 1 2 3 5 6 7 110VAC 230VAC SAILOR N163S Power Supply 24VDC 24VDC Connect...

Page 71: ...ILOR 6208 Connection Box SAILOR 6201 03 ACC RX TX 12VDC DSC RX SAILOR 6208 Connection box 1 17 2011 GPS receiver NMEA 1 2 3 5 7 110VAC 230VAC SAILOR N163S Power Supply 24VDC 24VDC NMEA In NMEA In Yell...

Page 72: ...R 6201 03 RX TX 12VDC 24VDC DSC RX Remove jumper for remote on off from VHF Screen ground Vin Vin Ground Remote on off Yellow Vout Blue Vout Red NC SAILOR 6207 Connection box Yellow Black Red Pink Gre...

Page 73: ...stall a CAN bus with a SAILOR 6204 CSM close to the VHF radio Figure B 11 System configuration CAN bus SAILOR 6204 CSM close to the VHF radio SAILOR 6201 03 CTRL RX TX 12VDC DSC RX 1 2 3 110VAC 230VAC...

Page 74: ...ILOR 6201 03 CTRL RX TX 12VDC DSC RX SAILOR 6208 Connection box 1 2 3 8 110VAC 230VAC SAILOR N163S Power Supply 24VDC 24VDC Place jumper for termination Yellow Black Red Pink Grey Brown Drain Blue Ora...

Page 75: ...Shield GND battery Yellow Black Red Pink Grey Brown Drain Blue CAN_H CAN_L battery RX telephony out RX telephony out On off from CSM TX telephony in TX telephony in Orange Green White battery battery...

Page 76: ...Grey Brown Drain Blue CAN_H CAN_L battery RX telephony out RX telephony out On off from CSM TX telephony in TX telephony in Orange Green White battery battery Violet Remove jumper Place jumper for te...

Page 77: ...n TX telephony in Orange Green White battery battery Violet Remove jumper Place jumper for termination Cyan Yellow Black Red Pink Grey Brown Drain Blue Orange Green White Violet Cyan Shield GND batter...

Page 78: ...Grey Brown Drain Blue CAN_H CAN_L battery RX telephony out RX telephony out On off from CSM TX telephony in TX telephony in Orange Green White battery battery Violet Remove jumper Place jumper for ter...

Page 79: ...RX TX 12VDC DSC RX SAILOR 6208 Connection box 1 2 3 8 110VAC 230VAC SAILOR N163S Power Supply 24VDC 24VDC Place jumper for termination Yellow Black Red Pink Grey Brown Drain Blue Orange Green White V...

Page 80: ...CSM TX telephony in TX telephony in Orange Green White battery battery Violet Remove jumper Place jumper for termination Cyan Yellow Black Red Pink Grey Brown Drain Blue Orange Green White Violet Cya...

Page 81: ...ellow Black Red Pink Grey Brown Drain Blue Orange Green White Violet Cyan Shield GND battery CAN_H CAN_L battery RX telephony out RX telephony out On off from CSM TX telephony in TX telephony in batte...

Page 82: ...Violet Cyan Shield GND battery CAN_H CAN_L battery RX telephony out RX telephony out On off from CSM TX telephony in TX telephony in battery battery 17 17 15 SAILOR 6204 Control Speaker Microphone wi...

Page 83: ...e Orange Green White Violet Cyan Shield GND battery CAN_H CAN_L battery RX telephony out RX telephony out On off from CSM TX telephony in TX telephony in battery battery 17 17 16 15 15 SAILOR 6222 VHF...

Page 84: ...H CAN_L battery RX telephony out RX telephony out On off from CSM TX telephony in TX telephony in battery battery 17 17 16 15 15 SAILOR 6204 Control Speaker Microphone without DSC SAILOR 6222 VHF DSC...

Page 85: ...SC RX SAILOR 6207 Connection box 3 30 2011 GPS receiver NMEA 1 2 3 5 7 6 Yellow Black Red Pink Grey Orange Brown Blue NMEA NMEA MIC EAR HOOK PTT Batt Screen Batt Cable 6 may be extended up to max 100m...

Page 86: ...8 132904 C B 1 24 How to install a printer Figure B 24 System configuration Installation of a printer SAILOR 6201 03 LAN RX TX 12VDC DSC RX 9 27 2011 Printer 1 2 3 110VAC 230VAC SAILOR N163S Power Sup...

Page 87: ...tall an additional printer Figure B 25 System configuration Installation of an additional printer SAILOR 6201 03 LAN RX TX 12VDC DSC RX 9 27 2011 Printer 1 2 3 110VAC 230VAC SAILOR N163S Power Supply...

Page 88: ...6207 Connection Box 10 pole LTW cable with screen Included in Connection Box 406207A 6 406209 940 5 m cable for bulk mount 10 pole LTW cable with screen 7 2 pole screened cable for NMEA 8 406208 941 5...

Page 89: ...2 Plug for CTRL is removed and wires connected to connection box 12 pole LTW cable with screen Extension cable with LTW bulk mount plug 18 Not a T T part Extension cable for power supply Length max 5...

Page 90: ...nal Pin 6 Earpiece Earpiece signal Pin 7 Hook_PTT Hook PTT signal Pin 8 Battery 10 8 15 6 VDC Battery supply when radio is on Pin 9 Internal GND Battery Equipment ground Pin 10 Internal GND Battery Eq...

Page 91: ...tions Signal description Pin 1 NMEA In Brown 1 1 2 3 1 Impedance 600 Ohm Max 2 mA at min level of 2 V 61162 1 Pin 2 NMEA In Blue 1 2 2 3 2 Pin 3 NMEA In White 1 3 2 3 3 Impedance 600 Ohm Max 2 mA at m...

Page 92: ...ment ground paired with no 8 Pin 2 Lo Power Blue J1 2 J2 2 J3 2 Low power forced control Active when connected to ground paired with no 3 Pin 3 NMEA In White J1 3 J2 3 J3 3 Impedance 600 Ohm Max 2 mA...

Page 93: ...X TX audio output for recording Galvanically isolated balanced signal 0 dBm into 600 Ohm paired with no 12 Pin 12 VDR Light green J1 12 J2 12 J3 12 paired with no 11 a 24 VDC max 100 mA SAILOR 6222 VH...

Page 94: ...ery White J1 3 J2 3 J3 3 10 8 15 6 VDC from VHF radio paired with no 2 Pin 4 Battery Green J1 4 J2 4 J3 4 10 8 15 6 VDC from VHF radio paired with no 7 Pin 5 CAN_H Yellow J1 5 J2 5 J3 5 CAN bus data p...

Page 95: ...ignals up to max 100 m The only restriction is the power supply for the connected CSMs The voltage drop along the cable increases with the length of the cable Separate supply cables can be installed i...

Page 96: ...19 The voltage drop along the cable increases with the length of the cable Separate supply cables can be installed in parallel with the CAN cable to reduce voltage drop in long cables The maximum allo...

Page 97: ...c Latitude and Longitude GNS NMEA sentence GPS Global Positioning System L LAN Local Area Network LTW LTW Technology is a professional designer and manufacturer of waterproof connectors M MMSI Maritim...

Page 98: ...oards digital cameras printers personal media players flash drives and external hard drives UTC Coordinated Universal Time The International Atomic Time TAI with leap seconds added at irregular interv...

Page 99: ...ples B 1 systems B 1 connect AC power supply B 4 DC power supply B 5 power converter B 3 connector ACC 2 13 ANT 2 18 CTRL 2 15 2 16 ground 2 18 VHF antenna 2 18 contact 4 1 controls front plate 1 2 cr...

Page 100: ...ong number in the radio 4 4 mounting 2 2 flush mount 2 6 with mounting bracket 2 4 N NMEA 2 13 data rate A 4 interface 2 14 NMEA HS 2 13 P power fuse 4 7 off 3 1 on 3 1 power cable B 31 Power Converte...

Page 101: ...e 1 6 T technical data A 1 temperature operational A 1 A 4 storage A 1 A 4 U UTC time 1 3 V VHF antenna cable 2 18 antenna connector 2 18 frequency range A 2 volume louder 3 1 softer 3 1 speaker 3 1 V...

Page 102: ...Index Index 4 98 132904 C...

Page 103: ......

Page 104: ...info thrane com thrane com 98 132904 C...

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