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Chapter 2: Installation

Installing the Control Panel

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5. Mount the flush mount brackets on the back of the Control Panel by

mounting the 4 Torx screws through the bracket and into the Control Panel.

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6. Fasten the 4 Torx screws.

7. Connect the cables as described in chapter 3.

Cable Relief Plate

Screw M3x8 Countersink (3 pcs.)

ControlPanel.book Page 9 Thursday, January 3, 2013 12:28 PM

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Summary of Contents for 6004

Page 1: ...SAILOR 6004 Control Panel INSTALLATION MANUAL ...

Page 2: ......

Page 3: ...SAILOR 6004 Control Panel Installation manual Document number 98 136644 A Release date January 3 2013 ControlPanel book Page i Thursday January 3 2013 12 28 PM ...

Page 4: ...is not responsible for the content or accuracy of any translations or reproductions in whole or in part of this manual from any other source Thrane Thrane A S is trading as Cobham SATCOM Copyright 2013 Thrane Thrane A S All rights reserved Trademark Acknowledgements Thrane Thrane is a registered trademark of Thrane Thrane A S in the European Union and the United States SAILOR is a registered trade...

Page 5: ...a definite safety hazard KEEP AWAY FROM LIVE CIRCUITS Operating personnel must not remove equipment covers Component replacement and internal adjustment must be made by qualified maintenance personnel Do not service the unit with the power cable connected Always disconnect and discharge circuits before touching them DO NOT SUBSTITUTE PARTS OR MODIFY EQUIPMENT Because of the danger of introducing a...

Page 6: ... Panel according to the guidelines in this manual Manual overview This manual has the following chapters Introduction a short description of the Control Panel Installation a description of how to unpack store and install the Control Panel Connectors controls descriptions and pin out for the connectors guidelines for connecting the Control Panel Verification instructions how to verify a successful ...

Page 7: ...2 1 Desktop mounting 5 2 2 2 Flush mount 7 2 2 3 Mounting the cable relief bracket 10 Chapter 3 Connectors controls 3 1 Connectors 11 3 1 1 Auxiliary connector AUX 12 3 1 2 Accessories connector ACC 12 3 1 3 USB connector 13 3 1 4 DC Power input 12 24 V DC PWR 14 3 1 5 LAN connector 16 3 2 Cabling 17 3 2 1 Cable requirements 17 3 2 2 Grounding 17 3 2 3 Connecting cables 18 3 3 Controls 18 3 3 1 Po...

Page 8: ... Running a self test 20 4 2 2 Test log and further information 22 Chapter 5 Service repair 5 1 General service information 23 5 2 Maintenance troubleshooting 23 5 3 Repacking for shipment 24 App A Technical specifications Glossary 27 Index 29 ControlPanel book Page vi Thursday January 3 2013 12 28 PM ...

Page 9: ...all applications installed The Control Panel has a buzzer for alarm tones It has also an alarm output providing 2 alarms to external equipment The display supports night mode The Control Panel can be remotely switched on The basic configuration application for ThraneLINK is already installed in the Control Panel upon shipping All individual applications are installed and updated from the attached ...

Page 10: ...f multiple applications Amplifier for external speaker e g SAILOR 6270 Loudspeaker Rear mounted USB x2 e g for external keyboard Connector for SAILOR 6201 Handset or similar 1 1 3 System configuration example The following drawing shows an example of how to connect other systems to a SAILOR 6004 Control Panel 86 KRVW WKHUQHW VZLWFK 6 25 6 6 25 6DWHOOLWH 79 6 25 1DYWH 5HFHLYHU 6 25 DQGVHW ControlPa...

Page 11: ...cription of how to unpack store and install the Control Panel It contains the following sections Unpacking Installing the Control Panel For information on cable connections see chapter 3 Connectors controls on page 11 ControlPanel book Page 3 Thursday January 3 2013 12 28 PM ...

Page 12: ...ngs If the contents are incomplete if there is mechanical damage or defect or if the system does not work properly notify your dealer 2 1 2 Storage The Control Panel may be stored or shipped in temperatures between 30 C and 80 C Protect the Control Panel from extreme temperature variation which can cause condensation Warning To avoid electric shock do not apply power to the system if there is any ...

Page 13: ...maintained The Control Panel can be mounted in two ways if needed with the cable relief Desktop mounting Flush mount typically in a console Mounting the cable relief bracket 2 2 1 Desktop mounting You can mount the Control Panel on a desktop using the mounting bracket M4x12 TORX 20 4 pcs or ø3 9x19 TORX 20 4 pcs ControlPanel book Page 5 Thursday January 3 2013 12 28 PM ...

Page 14: ...ehind the Control Panel 2 Use the four holes to fasten the mounting bracket to the mounting surface see the drilling plan below Screws are included with the mounting bracket 3 Place the Control Panel in the mounting bracket 162 mm 145 mm 191 mm 196 mm 223 mm Space for cable entry 60 5 mm 95 mm 32 mm 80 mm 99 130249 4 x M4 or hole for self tapping ø3 9 150mm 53mm 71mm 196mm 23mm 9mm ControlPanel bo...

Page 15: ...mount the Control Panel in a flat surface e g in a console using the flush mount brackets and screws included with the Control Panel To mount the Control Panel in a console do as follows 1 Find a suitable location in the console Check that there is enough space for the Control Panel and an additional 80 mm space for cable entry Make sure that there is room for service access to the unit if it is f...

Page 16: ...e flush mount gasket is placed correctly on the Control Panel 4 Fit the Control Panel into the cut out in the console Screw M4x65 Torx 20 4 pcs Flush Mount Bracket 2 pcs Flush Mount Gasket 20 Max Wall Thickness mm ControlPanel book Page 8 Thursday January 3 2013 12 28 PM ...

Page 17: ...brackets on the back of the Control Panel by mounting the 4 Torx screws through the bracket and into the Control Panel 6 Fasten the 4 Torx screws 7 Connect the cables as described in chapter 3 Cable Relief Plate Screw M3x8 Countersink 3 pcs ControlPanel book Page 9 Thursday January 3 2013 12 28 PM ...

Page 18: ... 3 Mounting the cable relief bracket A cable relief bracket is included in the delivery You can fasten it to the rear panel See the previous section for an example how to mount the cable relief bracket ControlPanel book Page 10 Thursday January 3 2013 12 28 PM ...

Page 19: ... Controls 3 1 Connectors The drawing below shows the connectors and the ground stud on the rear panel of the Control Panel The connectors are described in detail in the following sections ACC AUX TEST PWR USB Ground Stud Auxiliary Speaker and Alarm Accessories Handset or Speaker Microphone Primary LAN RJ 45 Secondary LAN RJ 45 Power and Remote on 12 24V DC ControlPanel book Page 11 Thursday Januar...

Page 20: ... mA 3 1 2 Accessories connector ACC Use the connector marked ACC to connect a SAILOR 6201 Handset or a SAILOR 6202 Handmicrophone Connector type Circular connector 10 pin male Connection cable with plug part number 406209 941 or a SAILOR 6209 Connection Box Pin Description Wire color 1 Speaker N Green 2 Speaker P Brown 3 GND Red 4 Alarm 1 OC White 5 Alarm 2 OC Yellow Mini Panel lock 5 pin male 1 2...

Page 21: ...or You can use the 2 USB connectors to connect ancillary equipment Pin Description Wire color 1 NMEA in Brown 2 NMEA in Blue 3 NMEA out White 4 NMEA out Green 5 MIC Yellow 6 EAR Grey 7 Hook_PTT Pink 8 12 V Red 9 GND Black 10 GND Orange Pin Description Wire color 1 5 V Red 2 D White 3 D Green 4 GND Black ControlPanel book Page 13 Thursday January 3 2013 12 28 PM ...

Page 22: ...power Connect DC red wire to DC out from your DC supply Connect DC black wire to DC out from your DC supply Do not connect the white wire nor the blue wire in the power cable unless you want to use the Remote on off function or the On off control function If the unit is to comply with 60950 1 safety regulations the power cable must be supplied with an extra inline fuse similar in value to the one ...

Page 23: ...th a resistance below 10 k To switch on the Control Panel close the switch When the switch is closed Pin 3 in the Power connector is connected to DC Connecting On off control ON_OUT You can use pin 4 in the Power connector blue wire to switch other units on and off when the Control Panel is switched on and off How to connect this pin depends on the units you connect The function of pin 4 is as fol...

Page 24: ... outline and pin assignments Important For GMDSS installations Only connect units that are part of the system For safety and compliance reasons the Ethernet interface is restricted to internal communication in an isolated system Pin Pin function Wire colour 1 Tx White Orange 2 Tx Orange 3 Rx White Green 4 Not connected Blue 5 Not connected White Blue 6 Rx Green 7 Not connected White Brown 8 Not co...

Page 25: ...ounding The ground stud is located at the rear side of the Control Panel To connect the Control Panel to ship ground do as follows 1 Connect a ground cable of shortest possible length and minimum 4 mm2 cross section to the Ground stud and fasten it with the wing nut 2 Connect the other end of the cable to ship ground Cable Description Power cable Included in the delivery Length 2 5 m with AWG 16 w...

Page 26: ...e units are automatically set up to communicate with each other in the Ethernet network 3 3 Controls 3 3 1 Power button To switch on Push the button To switch off Push and hold for 2 seconds If the Control Panel cannot switch off normally e g due to a fault Push and hold for 12 seconds 3 3 2 Dim and night mode Turn the dim knob to increase or decrease the display brightness The display goes into n...

Page 27: ...ow various unit information 4 2 Check of the Control Panel To verify the proper functioning of the Control Panel run a self test Note The built in self test only verifies the function of the Control Panel itself not of any connected equipment nor the total system For the total system see the installation manual of the application in which the Control Panel is used ControlPanel book Page 19 Thursda...

Page 28: ...e already installed application 2 To enter the self test tap the icon Self Test or find the self test in the list of options of the application 3 The self test status page is displayed 1 The clock might not be visible in all applications Tap item to start a test Slide the list to display further items Tap to go to installed user application Testresult of individual tests ControlPanel book Page 20 ...

Page 29: ... output test of connection to connected alarm systems NMEA LAN Further details for each test are shown on the screen for the individual test 4 To run all tests tap Run all tests located in the upper right corner To run one of the tests tap the test and follow the instructions on the screen 5 To leave the self test and go to a user application if any are installed tap the icon shown in the screen b...

Page 30: ...production test log Shows the test results from the production tests Export test log to USB Exports and saves the test results in a file to an inserted USB memory device About Displays the About screen with the following information Status e g network and IP address of the Control Panel acquired with zeroconf or DHCP protocol Legal information Software version of the Control Panel Hardware version...

Page 31: ... the warranty The warranty on the system is defined and outlined by the distributor that supplied the system Replace the defective unit and have it repaired at a qualified workshop For further information on warranty and service you may also use the Thrane Thrane home page at http www thrane com 5 2 Maintenance troubleshooting No maintenance is required for the Control Panel Switching off the touc...

Page 32: ... its accessories during shipment This carton and its associated packing material should be used when repacking for shipment Attach a tag indicating the type of service required return address model number and full serial number Mark the carton FRAGILE to ensure careful handling ACC AUX TEST PWR Reserved for service repair Note Correct shipment is the customer s own responsibility ControlPanel book...

Page 33: ...le Audio input Up to 6 W in 8 Ohm Interfaces 2 x Ethernet 10 100 Mbit s Accessories connector Auxiliary connector Compliance IEC 60945 IEC 60950 1 IP rating IP54a a Estimated Ambient temperature 15 C to 55 C Storage temperature 30 C to 80 C Compass safe distance 0 6 m Dimensions W x H x D 191 mm x 145 mm x 61 mm without mounting bracket Weight 1 1 kg 1 25 kg with mounting bracket ControlPanel book...

Page 34: ...Appendix A Technical specifications 26 ControlPanel book Page 26 Thursday January 3 2013 12 28 PM ...

Page 35: ...nation locating homing maritime safety information broadcasts general communication and bridge to bridge communication GND Ground I IEC International Electrotechnical Commission The international standards and conformity assessment body for all fields of electrotechnology IP Ingress Protection An international classification system for the sealing effectiveness of enclosures of electrical equipmen...

Page 36: ... anemometer wind speed and direction gyrocompass autopilot GPS receivers and many other types of instruments It has been defined by and is controlled by the U S based National Marine Electronics Association O OC Open Collector P PTT Push To Talk R Rx Receive S STP Screen Twisted Pair T Tx Transmit U USB Universal Serial Bus A specification to establish communication between devices and a host cont...

Page 37: ...ut 14 LAN 16 USB 13 D DC power input connector 14 desktop mounting 5 dimensions 25 dimming function 18 display brightness 18 self test 21 drilling plan 6 E Ethernet cable 17 connector 16 F flush mount 7 attach brackets 9 cutout measures 7 fuse 25 G grounding 17 H hardware version 22 I installation 5 IP address 22 L LAN 17 connector 16 self test 21 legal notice 22 light sensor self test 21 lock scr...

Page 38: ...17 power input connector 14 R remote on 15 repacking for shipment 24 repair 23 returning units 24 S safety summary iii self test 19 LAN 21 start 20 service 23 software version 22 specifications 25 storage 4 T ThraneLINK 1 touch screen cleaning 23 lock 23 self test 21 U USB connector 13 self test 21 Z zeroconf 22 ControlPanel book Page 30 Thursday January 3 2013 12 28 PM ...

Page 39: ......

Page 40: ...98 136644 A info thrane com www thrane com ...

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