Saft 1606-1 User Manual Download

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Summary of Contents for 1606-1

Page 1: ...x 2 3 5 W COMPONENT MAINTENANCE MANUAL WITH ILLUSTRATED PARTS LIST AIRCRAFT BATTERY TYPE 1606 1 Date of issue April 01 92 24 39 06 Title page Page 1 Dec 01 92 The document reference is online please c...

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Page 3: ...TED INSERTED REVISION REVISION REVISION REVISION NO DATE DATE BY NO DATE DATE BY 1 Oct 92 Oct 92 SAFT 2 Dec 92 Dec 92 SAFT 24 39 06 RieFYgEYf ig The document reference is online please check the corre...

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Page 5: ...E MANUAL 1606 l RECORD OF TEMPORARY REVISIONS PAGE NUMBER ISSUE DATE BY DATE REMOVED BY RTR Pages l 2 24 39 06 Apr 01192 The document reference is online please check the correspondence between the on...

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Page 7: ...NANCE MANUAL 1606 l SERVICE BULLETIN LIST BRIEF DESCRIPTION TYPE AFFECTED SBL Pages l 2 24 39 06 Apr 01 92 The document reference is online please check the correspondence between the online documenta...

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Page 9: ...e paw Table of contents Disassembly 301 302 Dee 01 92 l 2 Apr 01 92 Cleaning 401 Apr 01 92 402 Apr 01 92 1 Dee 01 92 2 Apr 01 92 Check 501 Dee 01 92 502 Apr 01 92 503 Apr 01 92 504 Dee 01 92 l 2 Apr 0...

Page 10: ...NTRO VC1 1001 l Apr 01 92 1001 l Apr 01 92 1001 2 Apr 01 92 1001 3 Apr 01 92 1001 4 Apr 01 92 1001 5 Apr 01 92 1001 l Apr 01192 NIINUM 1001 l Apr 01192 Detailed part list 1001 Apr 01192 1001 O Apr 01...

Page 11: ...haul 506 REPAIR 1 Battery condition 601 2 Polarisation test 601 3 Added electrical test before repair 602 ASSEMBLY AND STORAGE 1 Assembly 701 2 Storage 702 SPECIAL TOOLS FIXTURES AND EQUIPMENT 1 Speci...

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Page 13: ...cuit 704 Figure 901 Polyamide key for vented filler caps made of polyamide 902 Figure 902 Syringe with nozzle 902 Figure 903 Cell removal tool 902 Figure 1 Battery 20 VP 160KM TYPE 1606 l 1001 O TF pa...

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Page 15: ...on 201 300 Not used 301 400 Disassembly 401 500 Cleaning 501 600 Check 601 700 Repair 701 800 Assembly and storage 801 900 Not used 901 1000 Special tools fixtures and equipment 1001 1100 Illustrated...

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Page 17: ...ttery in the aircraft B Data 1 Technical data Specified voltage 24 volts Specified capacity 16Ah at a rate of lh Connector 3 pins according to standard VDE OllO S 65 Electrolyte Sol KOH s g 1 30 Consu...

Page 18: ...0A with 2 spring washers 030A Operation A Charge 1 Flight charge Adjust the recharger to make sure the battery is correctly charged in flight Do a recharger check as frequently as possible At the usua...

Page 19: ...ll 31 volts for a 20 cell battery after this time Then continue to charge at this current rate until you get the correct voltage But do not charge at this rate for more than 2 hours and 30 minutes ref...

Page 20: ...hour But the battery can supply currents that are much higher than the specified discharge for short times and without damage For example a battery with a specified capacity of 16Ah can supply peaks...

Page 21: ...CHECK Battery circuit open or Examine the contacts defective contacts and links Make sure the terminal nuts are tight CHECK Refer to the related subsequent steps Leakage of electro Incorrect adjustme...

Page 22: ...rges the battery If necessary adjust to normal operating temperature DESCRI PTION AND OPERATION Disassemble and clean the battery DISAS SEMBLY and CLEANING Do an electrolyte level check CHECK Do a lea...

Page 23: ...th damaged Do the added test average separator s REPAIR If necessary replace the cell s Corrosion on the links Operation in acid air Make sure the battery test bench and the storage areas have no mate...

Page 24: ...starts with the battery operation at high temperatures with low electrolyte level etc Cell operated with low electrolyte level dete rioration of separators and damaged plates Short circuited cell Lea...

Page 25: ...al of a cell Remove the nuts 120A the screws 110A and the washers 030A then take out hold down bar 240A Remove the nuts 350A that attach the links to the cell Remove the spring washers 370A Remove the...

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Page 27: ...Make sure that the vented filler cap safety cap is tight Do not soak the cells in water Rub the cell with a cloth and let dry B Box Clean with water rub with a cloth and let dry C Nuts spring washers...

Page 28: ...If there are no bubbles increase the pressure until you see bubbles Then decrease the pressure slowly to 0 1 bar 1 45 psi and monitor the pressure at which the air flow stops Reject all vented filler...

Page 29: ...city at 16 amps down to a voltage of 20 volts at the battery terminals When the battery temperature is 2O C to 25OC 68OF to 77OF usual temperature range charge the battery Refer to one of the procedur...

Page 30: ...kel cadmium cells A very small quantity of acid is sufficient to cause permanent damage The easiest tool to adjust the level is a plastic syringe tube equivalent to that used for medical injections wi...

Page 31: ...the same quantity of distilled water as added to each 5 ell This quantity must be less than 20 5 cm 1 23 in If the quantity of water added to all cells is more than 20 cm3 1 23 in3 make sure that the...

Page 32: ...ragraph 2 A 1 Then measure the voltage of each cell during the last hour of the charge Also write the quantity of distilled water added to each cell Immediately after the charge and the level adjustme...

Page 33: ...st hour of charge at 1 6 amps is less than 1 50 volt The quantity of distilled water necessary for one or more cell s is much higher or smaller than for the other cells NOTE The consumption of water b...

Page 34: ...e lower terminal nuts are tight Tightening torque 5 rt 0 5 N m 3 69 f 0 369 ft lbf Do a leak test of the cells Install a metal or plastic adaptor with an O ring as an alternative to the vented filler...

Page 35: ...then 1 and 3 of the control connector that the thermostat circuit closes on temperature rise between 65 C and 77 C This range includes a 3OC temperature precision and 3OC thermostat precision Check b...

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Page 37: ...ge during the charge is too high The capacity is not sufficient The water consumption is incorrect 2 Polarisation test Charge the battery at 1 6 A for 1 5 hour Keep the battery in the open circuit con...

Page 38: ...sly The voltage of these cells continuously decreases to less than 1 50 volt NOTE When you charge the battery more than necessary you decrease the life of the cells Thus do this special test only if A...

Page 39: ...links in this sequence Links Refer to figure 1 for their locations Spring washers 370A Nuts 350A and torque them to 8 2 N m 5 90 1 47 ft lbf C Installation of the temperature sensor Install The tempe...

Page 40: ...20A and the washers 030A One nut 250A on the positive terminal of one end cell and one nut 250A on the negative terminal of the other end cell Refer to figure 701 Lightly lubricate the terminals and t...

Page 41: ...t the batteries in a welded plastic container In this type of container the batteries can be kept for 10 years in the best storage conditions E Transportation It is important that you move the nickel...

Page 42: ...I _ _ z z II II II II II II II II II II II II I I iI iI II II 130 Thermostat grommet Circuit Figure 701 24 39 06 Page 704 Apr 01192 The document reference is online please check the correspondence be...

Page 43: ...f polyamide Refer to figure 901 x x x x x 016544 Syringe nozzle Refer to figure 902 X x x 105112 Syringe 20 cm3 1 22in3 Refer to figure 902 X x x 014735 164829 Cell removal tool Refer to figure 903 Eq...

Page 44: ...aps made of polyamide Figure 901 Syringe with nozzle Figure 902 R 7 5mm 0 06in D l6mm 0 269in I Cell removal tool Fiqure 903 24 39 06 Page 902 Apr 01192 The document reference is online please check t...

Page 45: ...F 3 us 4 UK l s 743 2 AIR 3565 3 VLP 2336 4 DEF 2333 l G 392 3 MIL G4343 4 DTD 5610 SUPPLIER REFERENCE line ESSO Industrial n 2 ELF Aviation vase DOW CORNING Molykote 55M 3 M FRANCE EC1236 Local supp...

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Page 47: ...OMPONENT MAINTENANCE MANUAL 1606 l ILLUSTRATED PA TP 1001 Page 1 24 39 06 Apr 01 92 The document reference is online please check the correspondence between the online documentation and the printed ve...

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Page 49: ...includes the list and the figures of the unit components It has these columns 1st column Fig Item Figure and item numbers 2nd column Part Number Manufacturer s part number 3rd column Airline Part Numb...

Page 50: ...urer s part number has more than 15 characters an equivalent part number is given in the Part Number column This note comes before the part number ORDER OVERLGTH MADE BY V The two part numbers are giv...

Page 51: ...cable to the figure item number of the immediately higher assembly ies or sub assembly ies for example the applicability lA lB 1C is written 1ABC E Quantity for each immediately higher assembly Units...

Page 52: ...UNDERSIZE Undersize repair parts T tera lOE12 m milli lOE 3 G giga lOE9 p micro lOE 6 M mega lOE6 n nano lOE 9 K kilo lOE3 p pica lOE 12 4 Chanqes When an item is changed added or removed the letter R...

Page 53: ...al NI ALPHA 1001 Numerical Index Numerical NI NUM 1001 Detailed Parts List figure xx Figure Main Figure Variant A Figure Variant B Parts List 1st page of text Parts List 2nd page of text Page 1 to 4 P...

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Page 55: ...LATEURS INDUSTRIELS 156 Avenue de Metz FRANCE Telex 235566 F Phone 1 48 43 93 61 Fax 1 49 42 34 00 156 Avenue de Metz FRANCE Telex 235566 F Phone 1 48 43 93 61 Fax 1 49 42 34 00 93230 ROMAINVILLE 24 3...

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Page 57: ...2 114735 1 310A 1 116056 1 130A 1 116172 1 200A 2 116173 1 210A 1 116174 1 220A 1 116175 1 250A 2 116182 1 230A 1 116386 1 110A 2 116711 1 030A 4 117026 1 150A 1 117704 1 180A 1 160840 1 240A 1 161144...

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Page 59: ...T MANUEL D ENTRETIEN EQUIPEMENT 1606 1 NOMENCLATURE DETAILLEE Page 1001 Oct 01 92 The document reference is online please check the correspondence between the online documentation and the printed vers...

Page 60: ...ENTRETIEN EQUIPEMENT 1606 1 280 290 FIGURE 1 1606 1 BATTERIE 24 39 06 Page 1001 0 Oct 01 92 The document reference is online please check the correspondence between the online documentation and the pr...

Page 61: ...solant Bornepositive Passe fils Vis CLTF4 10 Ecrou HM4 Serrecables Plaque identification Film protecteur Plaque instructionde remplissage Plaque amendement Plaque code Kitde calage Cale Cale Cde Isola...

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