3
CONTENTS
Safety
………………………………………………………………….
4
Safety & Warning Label Placement…………………………………………… 4
Safety & Warning Labels Identified....…………………………………….…… 5
Safety Procedures………………………………………………………..……... 6
Proposition 65 Warning
…………………………………………………………. 8
Electrical Safety………………………………………………………………… ... 9
Extension Cords
………………………………………………………………... 10
Short-Circuit Protection
………………………………………………………... 10
Electrical Connec
tions.………………………………………………………... 11
Screw Pocket
Machine Components.…………………………………….…. 12
Inventory………………………………………………………………………… 12
Unpacki
ng……………………………………………………………………… 13
Installation/Set Up ......................................................................
14
Tools Required for Installation ................................................................... 14
Operating Environment ............................................................................. 14
Installing a Router Bit ................................................................................ 15
Selecting Bits ............................................................................................ 16
Installing a Drill Bit ..................................................................................... 17
Operation ...................................................................................
19
Capacities of the Machine ......................................................................... 19
Variable Cycle Speed ............................................................................... 20
Janka
Hardness Chart .............................................................................. 22
Pocket Depth Adjustment .......................................................................... 23
Selecting Screws ...................................................................................... 24
Depth Gauge ............................................................................................ 25
Pocket Hole Positioning ........................................................................... 26
Fence Adjustment ..................................................................................... 26
Perpendicular Guide Adjustment .............................................................. 27
Maintenance ..............................................................................
28
General Maintenance ................................................................................ 28
Cleaning .................................................................................................... 28
Maintaining Motors .................................................................................... 29
Service .......................................................................................
29
Removing Motors ..................................................................................... 29
Installing Motors ....................................................................................... 30
Adjusting the Guide Arms ......................................................................... 31
Lubricating the Guide Arms & Bushings .................................................. 32
Replacement Parts & Repairs .................................................................. 32
Adjusting the 3-Way (Poppet) Valve ........................................................ 33
Dust Collection ...........................................................................
34
Specifications .............................................................................
35
Accessories ................................................................................
35
