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Safe Fleet Prime Design VRR FT31B, Assembly Instructions Manual

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Safe Fleet Prime Design VRR FT31B Assembly Instructions Manual Download Page 2

PRIME DESIGN, A SAFE FLEET BRAND 

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 Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 

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 Phone: 651-552-8554 

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 Toll Free: 1.8.PRIME.RACK 

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 Fax: 651-552-1799 

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 Email: [email protected] 

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 Website: www.primedesign.net

TM & © 2019 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING

2

2

3

9

4

6

7

8

1

5

10

" Lock Washer (4X)

23” Channels (2X)

74” Channels, Pre-assembled (2X)

Channel Bracket (4X)

M8 x 20MM (4X)

M8 X 25MM (8X)

" Flat Washer (14X)

Mounting Bracket (8X)

Foam Pad (8X)

M8 Lock Nut (10X)

Anti-Seize (1X)

VRR-FT31B 

ASSEMBL

Y INSTR

UCTIONS–P

A

CKA

GING CONTENTS

1—FBM-0095 ........................................................ (Qty 1)

  Channels w/ Hardware

CONTENTS OVERVIEW

2—Rear Crossbar Assembly .................................. (Qty 1)

3—Front Crossbar Assembly ................................. (Qty 1)

Summary of Contents for Prime Design VRR FT31B

Page 1: ......

Page 2: ...364879 8857689 8511525 8991889 2271515 2364897 9506292 9481313 9481314 9796340 6202807 6427889 9415726 AND OTHER PATENTS PENDING 2 2 3 9 4 6 7 8 1 5 10 Lock Washer 4X 23 Channels 2X 74 Channels Pre assembled 2X Channel Bracket 4X M8 x 20MM 4X M8 X 25MM 8X Flat Washer 14X Mounting Bracket 8X Foam Pad 8X M8 Lock Nut 10X Anti Seize 1X VRR FT31B ASSEMBLY INSTRUCTIONS PACKAGING CONTENTS 1 FBM 0095 Qty ...

Page 3: ...S PENDING 3 VRR FT31B ASSEMBLY INSTRUCTIONS PACKAGING CONTENTS 7 Front Drive Shaft Qty 2 B Version 35 75 8 Z Post Qty 4 Adjustable 7 25 9 L Post Qty 4 Roller Cap 9 25 Requires partial disassembly for installation 10 Rear Drive Shaft Qty 1 Left Hand B4 Version 46 00 11 Handle Latch Assembly Qty 1 Left Hand 4 Rear Drive Shaft Qty 1 Right Hand B4 Version 46 00 6 Connecting Bar Qty 2 4 00 5 Handle Lat...

Page 4: ... s Note Crossbars are not centered on the vehicle Set Crossbars according to the left hand dimensions shown in the Crossbar Adjustment procedure shown on page 6 Failure to position the Crossbars as shown in this Manual may result in damage to the sliding door and or ladder rack RIGHT SIDE ASSEMBLY SEQUENCE MOUNTING BRACKETS 1 CHANNELS 2 1 Apply Anti Seize to all M8 x 25MM Flat Head Screws and inst...

Page 5: ...GHT SIDE ROTATION 2 6 Position Mounting Brackets to designated dimension shown below then torque the M8 X 20MM bolt to 90 in lbs Proceed to Step 3 1 2 5 Loosen nuts Position the rear and center Mounting Brackets as shown Position the front Mounting Brackets as shown Attach Mounting Brackets to the Aluminum Strip Nuts located in the Channels 2 4 2 2 Move the Rear Channel until the Mount contacts th...

Page 6: ...S PENDING 6 Rear Front Front Rear 10 00 9 25 Fig B VRR FT31B ASSEMBLY INSTRUCTIONS RIGHT SIDE ROTATION REAR DRIVE SHAFT CYLINDER HARDWARE 4 1 4 2 4 3 Torque to 90 in lbs 5 1 5 2 4 4 Torque to 80 in lbs 3 1 CROSSBARS 3 2 CROSSBAR ADJUSTMENT Torque all of these Crossbar Clamp nuts to 90 in lbs NOTE For instructional clarity the FBM Mounting System will not be shown for the remainder of this Assembly...

Page 7: ...PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO s 6764268 6971563 2364879 8857689 8511525 8991889 2271515 2364897 9506292 9481313 9481314 9796340 6202807 6427889 9415726 AND OTHER PATENTS PENDING 7 VRR FT31B ASSEMBLY INSTRUCTIONS RIGHT SIDE ROTATION CONNECTING BAR FRONT DRIVE SHAFT 6 1 7 1 7 3 6 2 7 2 7 4 CONNECTING BAR FASTENERS 8 DRIVE SHAFT SEALING 9 1 Apply Silicone Sealant to Connecting B...

Page 8: ...mp Bracket as shown then finger tighten if adjusting later or torque to 80 in lbs 10 3 Place the L Post into the bottom groove of the Rear Crossbar ensuring the L Post seats into the Crossbar s inside bottom groove as seen from the front of the Rear Crossbar 10 2 Prepare the L Post by removing the hex head bolt lock washer flat washer and Bracket Clamp Retain for installation Steps 10 4 10 8 Slide...

Page 9: ...to the Auto Clamp and the gap between the two is even from top to bottom 10 7 Repeat steps 10 1 10 8 for the front L Post installation 10 9 Ensure both Z Post Mounting Clamps are fully seated into the top groove of the Upper 11 1 Slide the Z Post into the Mounting Clamp Assembly Refer to the Quick Start Guide for Z Post positioning 11 2 11 3 Torque to 90 in lbs Repeat steps 11 1 11 3 for the front...

Page 10: ... 2271515 2364897 9506292 9481313 9481314 9796340 6202807 6427889 9415726 AND OTHER PATENTS PENDING 10 VRR FT31B ASSEMBLY INSTRUCTIONS LEFT SIDE ROTATION 19 14 21 13 15 16 20 17 18 Fig B LEFT SIDE ASSEMBLY SEQUENCE Torque to 80 in lbs 13 4 REAR DRIVE SHAFT CYLINDER HARDWARE 13 1 Torque to 90 in lbs 13 2 13 3 14 1 14 2 NOTE Loosen the Cylinder Flow Control Screw Fig B as needed to allow movement for...

Page 11: ...ECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO s 6764268 6971563 2364879 8857689 8511525 8991889 2271515 2364897 9506292 9481313 9481314 9796340 6202807 6427889 9415726 AND OTHER PATENTS PENDING 11 CONNECTING BAR FRONT DRIVE SHAFT 15 1 16 1 16 3 15 2 16 2 16 4 CONNECTING BAR FASTENERS 17 DRIVE SHAFT SEALING 18 1 Apply Silicone Sealant to Connecting Bar ends 18 2 Torque to 90 in lbs VRR FT31B ASSE...

Page 12: ...mp Bracket as shown then finger tighten if adjusting later or torque to 80 in lbs Ensure the Auto Clamp Spring is seated into the spring catch 19 3 Place the L Post into the bottom groove of the Rear Crossbar ensuring the L Post seats into the Crossbar s inside bottom groove as seen from the front of the Rear Crossbar 19 2 Prepare the L Post by removing the hex head bolt lock washer flat washer an...

Page 13: ...e to 80 in lbs 19 8 Slide the L Post until parallel to the Auto Clamp and the gap between the two is even from top to bottom 19 7 Repeat steps 19 1 19 8 for the front L Post installation 19 9 Ensure both Z Post Mounting Clamps are fully seated into the top groove of the Upper 20 1 Slide the Z Post into the Mounting Clamp Assembly Refer to the Quick Start Guide for Z Post positioning 20 2 20 3 Torq...

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Page 16: ...USAM VRRFT31B US01 Rev D 0419 ...

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