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Safe Fleet Prime Design PRR 0005, Assembly Instructions Manual, Page: 5 / 16

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Safe Fleet Prime Design PRR 0005 Assembly Instructions Manual Download Page 5

PRIME DESIGN, A SAFE FLEET BRAND 

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 Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 

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 Phone: 651-552-8554 

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 Toll Free: 1.8.PRIME.RACK 

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 Fax: 651-552-1799 

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 Email: [email protected] 

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 Website: www.primedesign.net

TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING

5

M8 x 65mm Bolt
Flat Washer

Flat Washer

M8 Lock Nut

Left Front

Right Front

Left Rear

Right Rear

M8 x 30mm Bolt

M8 x 65mm Bolt

Flat Washer

Fender Washer

Neoprene Washer

M8 Lock Nut

0.1

Assemble the Braces to the Mounting Brackets using the 

specified hardware as shown below.

Torque all Mounting Bracket 

bolts to 90 in-lbs

0.4

Loosen all indicated Nuts to 

install the Crossbars. Do not 

tighten until Step 1.2.

0.5

0.2

Verify correct positioning and location of Mounting Brackets to 

utility body prior to installing hardware.

PRR-0005 

ASSEMBL

Y INSTR

UCTIONS–FBM MOUNTINGS

0.3

Install the Mounting Brackets using the specified hardware as 

shown below.

Summary of Contents for Prime Design PRR 0005

Page 1: ......

Page 2: ...ENT NO s 6764268 6971563 2364879 8857689 8511525 8991889 2271515 2364897 9506292 9481313 9481314 9796340 6202807 6427889 9415726 AND OTHER PATENTS PENDING 2 2 3 4 6 7 8 10 9 5 11 Bracket 4X Brace 2X Fender Washer 10X Neoprene Washer 10X 1 M8 x 65MM 10X M8 x 30MM 2X M8 Locknut 12X PRR 0005 ASSEMBLY INSTRUCTIONS PACKAGING CONTENTS 1 FBM 0031 Qty 1 Mounting Brackets with hardware CONTENTS OVERVIEW 2 ...

Page 3: ... PENDING 3 PRR 0005 ASSEMBLY INSTRUCTIONS PACKAGING CONTENTS 7 Front Drive Shaft Qty 2 B Version 35 75 8 Z Post Qty 4 Adjustable 7 25 9 L Post Qty 4 Roller Cap 9 25 10 Rear Drive Shaft Qty 1 Left Hand B4 Version 46 00 11 Handle Latch Assembly Qty 1 Left Hand 4 Rear Drive Shaft Qty 1 Right Hand B4 Version 46 00 6 Connecting Bar Qty 2 4 00 5 Handle Latch Assembly Qty 1 Right Hand 12 HKT 8163 Rotatio...

Page 4: ...CTED BY ONE OR MORE OF THE FOLLOWING PATENT NO s 6764268 6971563 2364879 8857689 8511525 8991889 2271515 2364897 9506292 9481313 9481314 9796340 6202807 6427889 9415726 AND OTHER PATENTS PENDING 4 Front Rear 96 00 55 7625 61 50 10 00 14 25 Front Rear 84 00 55 7625 61 50 10 00 14 25 Front Rear 72 00 55 7625 61 50 10 00 14 25 PRR 0005 ASSEMBLY INSTRUCTIONS FBM MOUNTINGS FBM 0031 8 96 CONFIGURATION 7...

Page 5: ...x 65mm Bolt Flat Washer Flat Washer M8 Lock Nut Left Front Right Front Left Rear Right Rear M8 x 30mm Bolt M8 x 65mm Bolt Flat Washer Fender Washer Neoprene Washer M8 Lock Nut 0 1 Assemble the Braces to the Mounting Brackets using the specified hardware as shown below Torque all Mounting Bracket bolts to 90 in lbs 0 4 Loosen all indicated Nuts to install the Crossbars Do not tighten until Step 1 2...

Page 6: ...RIME DESIGN PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO s 6764268 6971563 2364879 8857689 8511525 8991889 2271515 2364897 9506292 9481313 9481314 9796340 6202807 6427889 9415726 AND OTHER PATENTS PENDING 6 PRR 0005 ASSEMBLY INSTRUCTIONS RIGHT SIDE ROTATION ASSEMBLY 1 1 8 3 10 4 5 9 Even Even Even Even Rear Front Front Rear 6 2 7 RIGHT ROTATION ASSEMBLY CROSSBARS CROSSBAR ADJUSTMENT 1 1 Tor...

Page 7: ...CTED BY ONE OR MORE OF THE FOLLOWING PATENT NO s 6764268 6971563 2364879 8857689 8511525 8991889 2271515 2364897 9506292 9481313 9481314 9796340 6202807 6427889 9415726 AND OTHER PATENTS PENDING 7 PRR 0005 ASSEMBLY INSTRUCTIONS RIGHT SIDE ROTATION ASSEMBLY REAR DRIVE SHAFT CONNECTING BAR CYLINDER HARDWARE FRONT DRIVE SHAFT 2 1 2 2 2 3 2 4 Torque to 90 in lbs 3 1 3 2 4 1 5 1 5 3 4 2 2 5 Torque to 8...

Page 8: ...w primedesign net TM 2018 PRIME DESIGN PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO s 6764268 6971563 2364879 8857689 8511525 8991889 2271515 2364897 9506292 9481313 9481314 9796340 6202807 6427889 9415726 AND OTHER PATENTS PENDING 8 CONNECTING BAR FASTENERS 6 DRIVE SHAFT SEALING 7 1 7 2 Apply Silicone Sealant to Connecting Bar ends PRR 0005 ASSEMBLY INSTRUCTIONS RIGHT SIDE ROTATION ...

Page 9: ... later or torque to 80 in lbs Ensure the Auto Clamp Spring is seated into the spring catch 8 3 Place the L Post into the bottom groove of the Rear Crossbar ensuring the L Post seats into the Crossbar s inside bottom groove as seen from the front of the Rear Crossbar 8 2 Prepare the L Post by removing the hex head bolt lock washer flat washer and Bracket Clamp Retain for installation Steps 8 4 8 8 ...

Page 10: ... Torque to 80 in lbs 8 8 Slide the L Post until parallel to the Auto Clamp and the gap between the two is even from top to bottom 8 7 Repeat steps 8 1 8 8 for the front L Post installation 8 9 Ensure both Z Post Mounting Clamps are fully seated into the top groove of the Upper 9 1 Slide the Z Post into the Mounting Clamp Assembly Refer to the Quick Start Guide for Z Post positioning 9 2 9 3 Torque...

Page 11: ...ME DESIGN PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO s 6764268 6971563 2364879 8857689 8511525 8991889 2271515 2364897 9506292 9481313 9481314 9796340 6202807 6427889 9415726 AND OTHER PATENTS PENDING 11 17 12 19 11 13 14 18 15 16 PRR 0005 ASSEMBLY INSTRUCTIONS LEFT SIDE ROTATION LEFT ROTATION ASSEMBLY REAR DRIVE SHAFT CYLINDER HARDWARE 11 1 Torque to 90 in lbs Torque to 80 in lbs 11 2 11...

Page 12: ...ECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO s 6764268 6971563 2364879 8857689 8511525 8991889 2271515 2364897 9506292 9481313 9481314 9796340 6202807 6427889 9415726 AND OTHER PATENTS PENDING 12 PRR 0005 ASSEMBLY INSTRUCTIONS LEFT SIDE ROTATION CONNECTING BAR FRONT DRIVE SHAFT 13 1 13 2 14 1 14 2 14 3 Torque to 90 in lbs 14 4 CONNECTING BAR FASTENERS 15 DRIVE SHAFT SEALING 16 1 16 2 Apply Sili...

Page 13: ...p Bracket as shown then finger tighten if adjusting later or torque to 80 in lbs Ensure the Auto Clamp Spring is seated into the spring catch 17 3 Place the L Post into the bottom groove of the Rear Crossbar ensuring the L Post seats into the Crossbar s inside bottom groove as seen from the front of the Rear Crossbar 17 2 Prepare the L Post by removing the hex head bolt lock washer flat washer and...

Page 14: ...e to 80 in lbs 17 8 Slide the L Post until parallel to the Auto Clamp and the gap between the two is even from top to bottom 17 7 Repeat steps 17 1 17 8 for the front L Post installation 17 9 Ensure both Z Post Mounting Clamps are fully seated into the top groove of the Upper 18 1 Slide the Z Post into the Mounting Clamp Assembly Refer to the Quick Start Guide for Z Post positioning 18 2 18 3 Torq...

Page 15: ...Page Intentionally Left Blank ...

Page 16: ...USAM PRR0005 US01 Rev C 0618 ...

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