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Safe Fleet Prime Design ProMaster FBM-1007-BLK, Assembly Instructions Manual, Page: 1 / 28

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Safe Fleet Prime Design ProMaster FBM-1007-BLK Assembly Instructions Manual Download Page 1

Page 2

Packaging Contents

Pages 3-7

L1H1 (118” Wheelbase)

Pages 8-12

L2H1 (136” Wheelbase)

Pages 13-16

L2H2 (Med Roof/136” Wheelbase)

Pages 17-21

L4H2 (159” Wheelbase)

Pages 22-26

L5H2 (159+” Wheelbase, Ext.)

2014+ Ram ProMaster Low/High Roof Base Mounting Kit

PRIME DESIGN, A SAFE FLEET BRAND ▪ Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118
Toll Free: 1.8.PRIME.RACK ▪ Fax: 651-552-1799 ▪ Email: [email protected] ▪ Website: www.primedesign.net

Summary of Contents for Prime Design ProMaster FBM-1007-BLK

Page 1: ...Wheelbase Pages 17 21 L4H2 159 Wheelbase Pages 22 26 L5H2 159 Wheelbase Ext 2014 Ram ProMaster Low High Roof Base Mounting Kit PRIME DESIGN A SAFE FLEET BRAND Address 1689 Oakdale Avenue 102 West St Paul Minnesota 55118 Toll Free 1 8 PRIME RACK Fax 651 552 1799 Email info primedesign net Website www primedesign net ...

Page 2: ...DING 2 Mountings 8X Top Connector 4X Bottom Connector 4X M8 x 40MM Bolt 8X End Caps 8X Screws 16X Brackets 6X 42 Channels 2X 66 Channels 2X 24 Channels 2X Aluminum Strip Nut 6X M6 Locknut 8X M6 T Bolt 8X Flat Washer 8X Lock Washer 6X Flat Washer 6X M8 x 20MM 6X ErgoRack Gen4 AluRack FBM 1007 BLK ASSEMBLY INSTRUCTIONS PACKAGING CONTENTS 1 FBM 1007 BLK BLK Qty 1 Channels 117 50 w Hardware Kits CONTE...

Page 3: ...292 9481313 9776476 9796340 10470565 10486608 AND OTHER PATENTS PENDING 3 Rear Front 3E 3A 1 2 1 2 FBM 1007 BLK ASSEMBLY INSTRUCTIONS L1H1 UNIVERSAL FBM L1H1 118 00 FBM ASSEMBLY SEQUENCE CHANNEL MOUNTINGS Slide all Mounting Bodies onto Base Puller Assembly 1 2 Position Base Pullers and Nut onto Roof Mounting Boss 1 1 NOTE Channel Mountings must be disassembled for installation onto the vehicle s r...

Page 4: ...ar Front Crossbar Rear Crossbar Front 36 25 7 00 49 00 66 42 FBM 1007 BLK ASSEMBLY INSTRUCTIONS L1H1 UNIVERSAL FBM 1 7 1 6 Slide Channels onto Mounting Brackets 1 9 Torque screws to 90 in lbs Slide the upper and lower Channel Connectors into Channels and align holes 1 10 Set to distances shown below then torque Mounting Bracket nuts loosened at Step 1 5 to 80 in lbs 1 8 Screw the M8 x 40MM Allen H...

Page 5: ...sembly Manual 2 3 Loosen nuts 3 Crossbar models Position the center Mounting Brackets as shown for ErgoRack or AluRack models 2 3 Crossbar models Position the front Mounting Brackets as shown MOUNTING BRACKETS Using the supplied fastening hardware attach the Crossbar Mounting Brackets into the Aluminum Strip Nuts placed into the Channels at Step 2 1 2 2 2 1 Slide the Aluminum Strip Nuts into each ...

Page 6: ... OTHER PATENTS PENDING 6 Vehicle Rear Vehicle Front Even Even Even Even Same as Front Center if equipped Rear Front 11 375 FBM 1007 BLK ASSEMBLY INSTRUCTIONS L1H1 UMOUNTING 3 1 CROSSBARS ERGORACK 3 2 Torque all of these Crossbar Clamp nuts to 90 in lbs Shown with LH Base and RH Rotation for illustrative purposes only CROSSBAR ADJUSTMENT 3 3 Verify the specified distance from the ends of both Mount...

Page 7: ...E FOLLOWING PATENT NO s 6427889 6764268 6971563 8991889 9415726 9506292 9481313 9776476 9796340 10470565 10486608 AND OTHER PATENTS PENDING 7 FBM 1007 BLK ASSEMBLY INSTRUCTIONS L1H1 UMOUNTING Center Vehicle Rear Vehicle Front 11 375 CROSSBARS ALURACK Shown with L1H1 AluRack for illustrative purposes only 3A 1 3A 2 CROSSBAR ADJUSTMENT 3A 3 Verify the specified distance from the ends of both Mountin...

Page 8: ...292 9481313 9776476 9796340 10470565 10486608 AND OTHER PATENTS PENDING 8 Rear Front 3E 3A 1 2 1 2 L2H1 136 00 FBM ASSEMBLY SEQUENCE CHANNEL MOUNTINGS Slide all Mounting Bodies onto Base Puller Assembly 1 2 Position Base Pullers and Nut onto Roof Mounting Boss 1 1 NOTE Channel Mountings must be disassembled for installation onto the vehicle s roof FBM 1007 BLK ASSEMBLY INSTRUCTIONS L2H1 UNIVERSAL ...

Page 9: ...ar Front Crossbar Rear Crossbar Front 47 00 4 50 55 67 66 42 1 7 1 6 Slide Channels onto Mounting Brackets 1 9 Torque screws to 90 in lbs Slide the upper and lower Channel Connectors into Channels and align holes 1 10 Set to distances shown below then torque Mounting Bracket nuts loosened at Step 1 5 to 80 in lbs 1 8 Screw the M8 x 40MM Allen Head bolts into the Upper and Lower Channel Splices Due...

Page 10: ...sition the center Mounting Brackets as shown 2 3 Crossbar models Position the front Mounting Brackets as shown MOUNTING BRACKETS 2 2 2 1 Slide the Aluminum Strip Nuts into each end of the Channels and attach the Channel Caps Do not mount the Crossbars to this FBM system at this time Refer to the respective FEA or AR Assembly Manual s included with your chosen rack configuration features Depending ...

Page 11: ... OTHER PATENTS PENDING 11 Vehicle Rear Vehicle Front 9 125 Even Even Even Even Same as Front Center if equipped Rear Front 3 1 CROSSBARS ERGORACK 3 2 Torque all of these Crossbar Clamp nuts to 90 in lbs Shown with LH Base and RH Rotation for illustrative purposes only CROSSBAR ADJUSTMENT 3 3 Verify the specified distance from the ends of both Mounting Bracket to the ends of both Channels 3 4 3 4 T...

Page 12: ...E FOLLOWING PATENT NO s 6427889 6764268 6971563 8991889 9415726 9506292 9481313 9776476 9796340 10470565 10486608 AND OTHER PATENTS PENDING 12 FBM 1007 BLK ASSEMBLY INSTRUCTIONS L2H1 MOUNTING Center Vehicle Rear Vehicle Front 9 125 CROSSBARS ALURACK Shown with L2H1 AluRack for illustrative purposes only 3A 1 3A 2 CROSSBAR ADJUSTMENT 3A 3 Verify the specified distance from the ends of both Mounting...

Page 13: ... 9506292 9481313 9776476 9796340 10470565 10486608 AND OTHER PATENTS PENDING 13 Rear Front 3A 1 2 FBM 1007 BLK ASSEMBLY INSTRUCTIONS L2H2 UNIVERSAL FBM L2H2 136 00 FBM ASSEMBLY SEQUENCE ALURACK ONLY CHANNEL MOUNTINGS Slide all Mounting Bodies onto Base Puller Assembly 1 2 Position Base Pullers and Nut onto Roof Mounting Boss 1 1 NOTE Channel Mountings must be disassembled for installation onto the...

Page 14: ...ear Front Crossbar Rear Crossbar Front 47 00 4 50 55 67 66 42 FBM 1007 BLK ASSEMBLY INSTRUCTIONS L2H2 UNIVERSAL FBM 1 7 1 6 Slide Channels onto Mounting Brackets 1 9 Torque screws to 90 in lbs Slide the upper and lower Channel Connectors into Channels and align holes 1 10 Set to distances shown below then torque Mounting Bracket nuts loosened at Step 1 5 to 80 in lbs 1 8 Screw the M8 x 40MM Allen ...

Page 15: ...e then proceed to your Feature FEA Assembly Manual 2 3 Loosen nuts MOUNTING BRACKETS 2 2 2 1 Slide the Aluminum Strip Nuts into each end of the Channels and attach the Channel Caps Do not mount the Crossbars to this FBM system at this time Refer to the respective FEA or AR Assembly Manual s included with your chosen rack configuration features Depending upon the features chosen you may need to per...

Page 16: ...LLOWING PATENT NO s 6427889 6764268 6971563 8991889 9415726 9506292 9481313 9776476 9796340 10470565 10486608 AND OTHER PATENTS PENDING 16 Center Vehicle Rear Vehicle Front 9 125 FBM 1007 BLK ASSEMBLY INSTRUCTIONS L2H2 MOUNTING AR ONLY CROSSBARS ALURACK Shown with L2H2 AluRack for illustrative purposes only 3A 1 3A 2 CROSSBAR ADJUSTMENT 3A 3 Verify the specified distance from the ends of both Moun...

Page 17: ...92 9481313 9776476 9796340 10470565 10486608 AND OTHER PATENTS PENDING 17 Rear Front 3E 3A 1 2 1 2 FBM 1007 BLK ASSEMBLY INSTRUCTIONS L4H2 UNIVERSAL FBM L4H2 159 00 FBM ASSEMBLY SEQUENCE CHANNEL MOUNTINGS Place all Mounting Bodies onto Base Puller Assembly 1 2 Position Base Pullers and Nut onto Roof Mounting Boss 1 1 NOTE Channel Mountings must be disassembled for installation onto the vehicle s r...

Page 18: ...AND OTHER PATENTS PENDING 18 Rear Front Rear Front FBM 1007 BLK ASSEMBLY INSTRUCTIONS L4H2 UNIVERSAL FBM 1 7 1 6 Slide Channels onto Mounting Brackets 1 10 Torque screws to 90 in lbs NOTE An Aluminum Strip Nut must be inserted into the 24 Channel at this time Slide the upper and lower Channel Connectors into Channels and align holes 1 8 1 9 Screw the M8 x 40MM Allen Head bolts into the Upper and L...

Page 19: ...luRack 1 11 FBM 1007 BLK ASSEMBLY INSTRUCTIONS L4H2 UNIVERSAL FBM 2 4 2 2 Set to distances shown below then torque Mounting Bracket nuts loosened at Step 1 5 to 80 in lbs MOUNTING BRACKETS 2 1 Slide the remaining Aluminum Strip Nuts into each end of the Channels and attach the Channel Caps 2 3 Loosen nuts 3 Crossbar models Position the center Mounting Brackets as shown 2 3 Crossbar models Position...

Page 20: ...the features chosen you may need to perform a complete feature assembly onto the Crossbars as noted in that feature s Assembly Manual WARNING Failure to position the Crossbars as shown in this FBM Assembly Manual may result in damage to the sliding door and or ladder rack NOTE Base Clamp Down or Rotation features are not included in this FBM kit and must be purchased separately To purchase applica...

Page 21: ...E FOLLOWING PATENT NO s 6427889 6764268 6971563 8991889 9415726 9506292 9481313 9776476 9796340 10470565 10486608 AND OTHER PATENTS PENDING 21 FBM 1007 BLK ASSEMBLY INSTRUCTIONS L4H2 MOUNTING Center Vehicle Rear Vehicle Front 8 625 CROSSBARS ALURACK Shown with L4H2 AluRack for illustrative purposes only 3A 1 3A 2 CROSSBAR ADJUSTMENT 3A 3 Verify the specified distance from the ends of both Mounting...

Page 22: ...481313 9776476 9796340 10470565 10486608 AND OTHER PATENTS PENDING 22 Rear Front Not Used 3E 3A 1 2 1 2 L5H2 159 00 FBM ASSEMBLY SEQUENCE CHANNEL MOUNTINGS Place all Mounting Bodies onto Base Puller Assembly 1 2 Position Base Pullers and Nut onto Roof Mounting Boss 1 1 NOTE Channel Mountings must be disassembled for installation onto the vehicle s roof FBM 1007 BLK ASSEMBLY INSTRUCTIONS L5H2 UNIVE...

Page 23: ...rossbar Rear Crossbar Front 56 30 0 50 55 67 28 11 Rear Front 1 5 1 4 Torque to 80 in lbs 1 6 Slide Channels onto Mounting Brackets 1 7 Slide the upper and lower Channel Connectors into Channels and align holes 1 9 Torque screws to 90 in lbs 1 10 Set to distances shown below then torque Mounting Bracket nuts loosened at Step 1 5 to 80 in lbs 1 8 Screw the M8 x 40MM Allen Head bolts into the Upper ...

Page 24: ...eature FEA Assembly Manual 2 3 Loosen nuts 3 Crossbar models Position the center Mounting Brackets as shown 2 3 Crossbar models Position the front Mounting Brackets as shown MOUNTING BRACKETS 2 2 2 1 Slide the Aluminum Strip Nuts into each end of the Channels and attach the Channel Caps Do not mount the Crossbars to this FBM system at this time Refer to the respective FEA Assembly Manual s include...

Page 25: ... OTHER PATENTS PENDING 25 Vehicle Rear Vehicle Front Even Even Even Even Same as Front Center if equipped Rear Front 9 125 FBM 1007 BLK ASSEMBLY INSTRUCTIONS L5H2 MOUNTING 3 1 CROSSBARS ERGORACK 3 2 Torque all of these Crossbar Clamp nuts to 90 in lbs Shown with LH Base and RH Rotation for illustrative purposes only CROSSBAR ADJUSTMENT 3 3 Verify the specified distance from the ends of both Mounti...

Page 26: ...E FOLLOWING PATENT NO s 6427889 6764268 6971563 8991889 9415726 9506292 9481313 9776476 9796340 10470565 10486608 AND OTHER PATENTS PENDING 26 Center Vehicle Rear Vehicle Front 9 125 CROSSBARS ALURACK Shown with L5H2 AluRack for illustrative purposes only 3A 1 3A 2 CROSSBAR ADJUSTMENT 3A 3 Verify the specified distance from the ends of both Mounting Bracket to the ends of both Channels 3A 4 Torque...

Page 27: ...edesign net warranty liability the Prime Design Limited Warranty TM 2020 PRIME DESIGN PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO s 6427889 6764268 6971563 8991889 9415726 9506292 9481313 9776476 9796340 10470565 10486608 AND OTHER PATENTS PENDING 27 FBM 1007 BLK ASSEMBLY INSTRUCTIONS FINAL INSTRUCTIONS Place the center Crossbar Mounts into the vehicle s glove box for future use CENTER CRO...

Page 28: ...USAM FBM1007BLK US01 Rev A 1019 ...

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