Safe Fleet PRIME DESIGN HRR-369-ECM1 Quick Start Manual Download Page 17 | Manualshive

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PRIME DESIGN, A SAFE FLEET BRAND 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪ Phone: 651-552-8554 ▪ 1.8.PRIME.RACK ▪ Fax: 651-552-1799 ▪ Email:[email protected] ▪ www.primedesign.net

TM & © 2015 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6092974, 6764268, 6971563, 2364879, 8857689, 8511525, 8991889 AND OTHER PATENTS PENDING

17

HRR-369-E-CM1 RIGHT RO

TA

TION

ASSEMBL

Y-CONNECTIN G B

AR

STEP 14:

INSERTING THE RIGHT ROTATION

CONNECTING BAR

STEP 14:

RIGHT ROTATION CONNECTING BAR

RESULTS

Step 14:

Slide the Connecting Bar through

the Center Rotation Crossbar. Do not fasten

with hardware at this time.

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Summary of Contents for PRIME DESIGN HRR-369-ECM1

Page 1: ......

Page 2: ...t Front Rotation Assembly Drive Shaft Page 21 Final Connecting Bar Adjustment Page 22 23 Right Rear Rotation Assembly Cylinder Assembly Rear Installation Page 24 Left Hand Rotation Assembly Page 25 Left Rear Rotation Assembly Crossbar and Drive Arm Bushing Page 26 28 Left Rear Rotation Assembly Drive Shaft Page 29 Left Rotation Assembly Connecting Bar Page 30 Left Front Rotation Assembly Crossbar ...

Page 3: ...OF THE FOLLOWING PATENT NO s 6092974 6764268 6971563 2364879 8857689 8511525 8991889 AND OTHER PATENTS PENDING 3 5 Drive Shaft Qty 1 Right Hand Rear Assembly 6 Connecting Bar Qty 1 4 00 7 Connecting Bar Qty 1 2 00 HRR 369 E CM1 PACKAGING CHECKLIST 1 Rear Slide Rotation Assembly Qty 1 Left Right Hand 2 Center Rotation Assembly Qty 1 Left Hand 3 Front Rotation Assembly Qty 1 Right Hand 4 Drive Shaft...

Page 4: ...TECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO s 6092974 6764268 6971563 2364879 8857689 8511525 8991889 AND OTHER PATENTS PENDING 4 HRR 369 E CM1 PACKAGING CHECKLIST CONTINUED 8 Front Rotation Drive Shaft Qty 1 35 75 9 Front Rotation Drive Shaft Qty 1 11 75 10 Removable Drive Shaft Handle Qty 1 11 Cylinder Assembly Qty 2 12 Mounting Bracket Qty 6 13 AutoClamp L Post Qty 2 14 Upper Rotation Z Po...

Page 5: ...MORE OF THE FOLLOWING PATENT NO s 6092974 6764268 6971563 2364879 8857689 8511525 8991889 AND OTHER PATENTS PENDING 5 HRR 369 E CM1 PACKAGING CHECKLIST CONTINUED 15 Accessory Strobe Light Holder Qty 7 Mounting Plate 5 00 16 Accessory Strobe Light Holder Qty 1 Mounting Plate 6 00 9 6 3 8 x 2 25 Bolt Assy Qty 2 9 1 Bushing Assembly Lubricant Qty 1 9 2 M8 x 110mm Bolt Assy Qty 1 9 4 5 16 x 2 00 Bolt ...

Page 6: ...CTED BY ONE OR MORE OF THE FOLLOWING PATENT NO s 6092974 6764268 6971563 2364879 8857689 8511525 8991889 AND OTHER PATENTS PENDING 6 9 11 Anti Seize Qty 1 9 7 1 4 x 1 00 Clevis Pin Qty 1 9 8 3 32 x 75 00 Cotter Pin Qty 1 10 3 Drive Shaft Sealing Decals Qty 16 10 2 Drive Shaft Large Bushing Qty 2 Celcon HRR 369 E CM1 PACKAGING CHECKLIST CONTINUED HKT 8140 Cont Qty 2 10 1 Drive Arm Bushing Qty 2 HKT...

Page 7: ...hone 651 552 8554 1 8 PRIME RACK Fax 651 552 1799 Email info primedesign net www primedesign net TM 2015 PRIME DESIGN PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO s 6092974 6764268 6971563 2364879 8857689 8511525 8991889 AND OTHER PATENTS PENDING 7 Packed By Date Inspected By Date ...

Page 8: ...092974 6764268 6971563 2364879 8857689 8511525 8991889 AND OTHER PATENTS PENDING 8 HRR 369 E CM1 REAR CROSSBAR MOUNTING BRACKET ASSEMBLY STEP 1 INSTALLING THE REAR CROSSBAR ASSEMBLY MOUNTING BRACKETS STEP 1 REAR CROSSBAR ASSEMBLY TO MOUNTING BRACKET INSTALLATION RESULTS Step 1 Install left and right Mounting Brackets into Channel Attach Rear Crossbar Rotation using Mounting Bracket hardware as sho...

Page 9: ...74 6764268 6971563 2364879 8857689 8511525 8991889 AND OTHER PATENTS PENDING 9 STEP 2 INSTALLING THE CENTER CROSSBAR ASSEMBLY MOUNTING BRACKETS STEP 2 CENTER CROSSBAR ASSEMBLY TO MOUNTING BRACKET INSTALLATION RESULTS HRR 369 E CM1 CENTER CROSSBAR MOUNTING BRACKET ASSEMBLY Step 2 Install left and right Mounting Brackets into Channel Attach Center Crossbar Rotation using Mounting Bracket hardware as...

Page 10: ...2974 6764268 6971563 2364879 8857689 8511525 8991889 AND OTHER PATENTS PENDING 10 HRR 369 E CM1 FRONT CROSSBAR MOUNTING BRACKET ASSEMBLY STEP 3 INSTALLING THE FRONT CROSSBAR ASSEMBLY MOUNTING BRACKETS STEP 3 REAR CROSSBAR ASSEMBLY TO MOUNTING BRACKET INSTALLATION RESULTS Step 3 Install left and right Mounting Brackets into Channel Attach Front Crossbar Rotation using Mounting Bracket hardware as s...

Page 11: ...CM1 RIGHT ROTATION FULLY ASSEMBLED ILLUSTRATION Attention Installer All Rotation Assembly Bolts must face inward to rack assembly with bolt heads facing outside the Rotations Front Rotation Bolts face rearward while Rear Rotation Bolts face forward Failure to install fasteners as directed may result in potential interference damage to parts and or assemblies Installer Note Factory installed Z Post...

Page 12: ... 2364879 8857689 8511525 8991889 AND OTHER PATENTS PENDING 12 HRR 369 E CM1 RIGHT REAR ROTATION CROSSBAR DRIVE ARM BUSHING Bushings in place Step 4 Insert the large black plastic bushing through the Crossbar as shown Line up the bushing key to the Crossbar key cut Step 5 Insert white plastic bushing through Drive Arm as shown Line up bolt hole STEPS 4 5 INSTALLING THE RIGHT REAR ROTATION DRIVE SHA...

Page 13: ...64268 6971563 2364879 8857689 8511525 8991889 AND OTHER PATENTS PENDING 13 HRR 369 E CM1 LEFT REAR ROTATION CROSSBAR DRIVE ARM BUSHING STEPS 6 7 INSTALLING THE LEFT REAR ROTATION DRIVE SHAFT BUSHINGS STEPS 6 7 REAR ROTATION DRIVE SHAFT BUSHING INSTALLATION RESULTS Step 6 Insert the large black plastic bushing through the Crossbar as shown Line up the bushing key to the Crossbar key cut Step 7 Inse...

Page 14: ...PATENT NO s 6092974 6764268 6971563 2364879 8857689 8511525 8991889 AND OTHER PATENTS PENDING 14 HRR 369 E CM1 RIGHT REAR ROTATION ASSEMBLY DRIVE SHAFT STEPS 8 9 INSERTING THE DRIVE SHAFT REAR STEPS 8 9 DRIVE SHAFT INSERTION RESULTS Step 9 Insert Drive Shaft Rear through large Bushing and Drive Arm Bushing Step 8 Lubricate OD of plastic Bushing using supplied lubricant unless pre lubricated Open m...

Page 15: ... DESIGN PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO s 6092974 6764268 6971563 2364879 8857689 8511525 8991889 AND OTHER PATENTS PENDING 15 HRR 369 E CM1 RIGHT REAR ROTATION DRIVE SHAFT ARM BOLT STEPS 10 11 DRIVE SHAFT TO CROSSBAR ATTACHMENT STEPS 10 11 DRIVE SHAFT TO CROSSBAR ATTACHMENT RESULTS Step 10 Apply Anti Seize to Bolt threads Step 11 Install Bolt Assembly and torque to 90 in lb ...

Page 16: ...SIGN PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO s 6092974 6764268 6971563 2364879 8857689 8511525 8991889 AND OTHER PATENTS PENDING 16 HRR 369 E CM1 RIGHT REAR ROTATION DRIVE SHAFT ARM BOLT STEPS 12 13 INSTALLING THE DRIVE SHAFT TO DRIVE ARM BOLT ASSEMBLY STEPS 12 13 DRIVE SHAFT INSERTION RESULTS Step 12 Apply Anti Seize to Bolt threads Step 13 Install Bolt Assembly and torque to 90 in lb...

Page 17: ...N PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO s 6092974 6764268 6971563 2364879 8857689 8511525 8991889 AND OTHER PATENTS PENDING 17 HRR 369 E CM1 RIGHT ROTATION ASSEMBLY CONNECTIN G BAR STEP 14 INSERTING THE RIGHT ROTATION CONNECTING BAR STEP 14 RIGHT ROTATION CONNECTING BAR RESULTS Step 14 Slide the Connecting Bar through the Center Rotation Crossbar Do not fasten with hardware at this t...

Page 18: ...563 2364879 8857689 8511525 8991889 AND OTHER PATENTS PENDING 18 HRR 369 E CM1 RIGHT FRONT ROTATION DRIVE SHAFT ARM BUSHINGS STEPS 15 16 INSTALLING THE RIGHT FRONT ROTATION DRIVE SHAFT BUSHINGS STEPS 15 16 RIGHT FRONT ROTATION DRIVE SHAFT BUSHING RESULTS Step 16 Insert the large black plastic bushing through the Crossbar as shown Line up the bushing key to the Crossbar key cut Step 15 Insert white...

Page 19: ...OF THE FOLLOWING PATENT NO s 6092974 6764268 6971563 2364879 8857689 8511525 8991889 AND OTHER PATENTS PENDING 19 HRR 369 E CM1 RIGHT REAR ROTATION CONNECTIN G BAR STEPS 17 18 INSERTING THE RIGHT FRONT DRIVESHAFT STEPS 17 18 RIGHT FRONT DRIVE SHAFT INSERTION RESULTS Step 17 Lubricate OD of plastic Bushing using supplied lubricant unless pre lubricated Step 18 Insert Front Drive Shaft through large...

Page 20: ...ED BY ONE OR MORE OF THE FOLLOWING PATENT NO s 6092974 6764268 6971563 2364879 8857689 8511525 8991889 AND OTHER PATENTS PENDING 20 HRR 369 E CM1 RIGHT FRONT ROTATION DRIVE SHAFT ARM BOLT STEPS 19 20 INSERTING THE FRONT ROTATION DRIVE ARM BOLT ASSEMBLY STEPS 19 20 BOLT ASSEMBLY RESULTS Step 19 Apply Anti Seize Compound to Bolt Threads Step 20 Insert Bolt through Drive Arm and fasten with Nut Torqu...

Page 21: ...imedesign net www primedesign net TM 2015 PRIME DESIGN PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO s 6092974 6764268 6971563 2364879 8857689 8511525 8991889 AND OTHER PATENTS PENDING 21 HRR 369 E CM1 RIGHT SIDE FINAL CONNECTING BAR ADJUSTMENT A B A2 A1 B1 B2 B3 STEP 21 CONNECTING BAR ASSEMBLY Step 21 Tighten Connecting Bar Bolts to 90 in lbs ...

Page 22: ...WING PATENT NO s 6092974 6764268 6971563 2364879 8857689 8511525 8991889 AND OTHER PATENTS PENDING 22 HRR 369 E CM1 RIGHT REAR ROTATION CYLINDER INSTALLATION STEPS 22 23 CYLINDER ASSEMBLY STEPS 22 23 CYLINDER ASSEMBLY RESULTS Step 22 Adjusting the Cylinder s Flow Control screw by 1 turns left to default setting will release the Cylinder Rod making it easier to pull the rod toward the Drive Shaft s...

Page 23: ... primedesign net TM 2015 PRIME DESIGN PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO s 6092974 6764268 6971563 2364879 8857689 8511525 8991889 AND OTHER PATENTS PENDING 23 HRR 369 E CM1 RIGHT REAR ROTATION CYLINDER INSTALLATION STEPS 24 25 CYLINDER CLEVIS AND COTTER PIN INSTALLATION STEPS 24 25 CYLINDER CLEVIS AND COTTER PIN INSTALLATION RESULTS Step 24 Step 25 ...

Page 24: ...MBLED ILLUSTRATION LEFT HAND ROTATION OVERVIEW Attention Installer All Rotation Assembly Bolts must face inward to rack assembly with bolt heads facing outside the Rotations Front Rotation Bolts face rearward while Rear Rotation Bolts face forward Failure to install fasteners as directed may result in potential interference damage to parts and or assemblies Installer Note Factory installed Z Posts...

Page 25: ...74 6764268 6971563 2364879 8857689 8511525 8991889 AND OTHER PATENTS PENDING 25 HRR 369 E CM1 LEFT REAR ROTATION CROSSBAR DRIVE ARM BUSHING STEPS 26 27 INSERTING THE REAR CROSSBAR AND DRIVE ARM BUSHINGS STEPS 26 27 BUSHING INSERTION RESULTS Bushings in place Step 26 Insert the large black plastic bushing through the Crossbar as shown Line up the bushing key to the Crossbar key cut Step 27 Insert w...

Page 26: ...ING PATENT NO s 6092974 6764268 6971563 2364879 8857689 8511525 8991889 AND OTHER PATENTS PENDING 26 HRR 369 E CM1 LEFT REAR ROTATION ASSEMBLY DRIVE SHAFT STEPS 28 29 DRIVESHAFT INSERTION RESULTS Step 29 Insert Drive Shaft Rear through large Bushing and Drive Arm Bushing Step 28 Lubricate OD of plastic Bushing using supplied lubricant unless pre lubricated Open mechanism for assembly as shown STEP...

Page 27: ... 2015 PRIME DESIGN PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO s 6092974 6764268 6971563 2364879 8857689 8511525 8991889 AND OTHER PATENTS PENDING 27 HRR 369 E CM1 LEFT REAR ROTATION DRIVE SHAFT ARM BOLT STEPS 30 31 DRIVE SHAFT DRIVE ARM BOLT ASSEMBLY STEPS 30 31 BOLT ASSEMBLY RESULTS Step 30 Apply Anti Seize to Bolt threads Step 31 Install Bolt Assembly and torque to 90 in lb ...

Page 28: ...ECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO s 6092974 6764268 6971563 2364879 8857689 8511525 8991889 AND OTHER PATENTS PENDING 28 HRR 369 E CM1 LEFT REAR ROTATION DRIVE SHAFT ARM BOLT STEPS 32 33 INSTALLING THE LEFT REAR DRIVE SHAFT TO DRIVE ARM BOLT ASSEMBLY STEPS 32 33 LEFT REAR DRIVE SHAFT INSERTION RESULTS Step 32 Apply Anti Seize to Bolt threads Step 33 Install Bolt Assembly and torque t...

Page 29: ...o primedesign net www primedesign net TM 2015 PRIME DESIGN PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO s 6092974 6764268 6971563 2364879 8857689 8511525 8991889 AND OTHER PATENTS PENDING 29 HRR 369 E CM1 LEFT ROTATION ASSEMBLY CONNECTIN G BAR STEP 34 INSERTING THE LEFT ROTATION CONNECTING BAR STEP 34 LEFT ROTATION CONNECTING BAR RESULTS ...

Page 30: ...764268 6971563 2364879 8857689 8511525 8991889 AND OTHER PATENTS PENDING 30 HRR 369 E CM1 LEFT FRONT ROTATION CROSSBAR DRIVE ARM BUSHING STEPS 35 36 INSERTING THE LEFT FRONT CROSSBAR AND DRIVE ARM BUSHINGS STEPS 35 36 BUSHING INSERTION RESULTS Step 36 Insert the large black plastic bushing through the Crossbar as shown Line up the bushing key to the Crossbar key cut Step 35 Insert white plastic bu...

Page 31: ... MORE OF THE FOLLOWING PATENT NO s 6092974 6764268 6971563 2364879 8857689 8511525 8991889 AND OTHER PATENTS PENDING 31 HRR 369 E CM1 LEFT FRONT ROTATION ASSEMBLY DRIVE SHAFT STEPS 37 38 INSERTING DRIVE SHAFT FRONT STEPS 37 38 DRIVE SHAFT INSERTION RESULTS Step 37 Lubricate OD of plastic Bushing using supplied lubricant unless pre lubricated Step 38 Insert Left Front Drive Shaft through large Bush...

Page 32: ...gn net www primedesign net TM 2015 PRIME DESIGN PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO s 6092974 6764268 6971563 2364879 8857689 8511525 8991889 AND OTHER PATENTS PENDING 32 HRR 369 E CM1 LEFT FRONT ROTATION DRIVE SHAFT ARM BOLT STEP 39 INSERTING THE LEFT FRONT DRIVE ARM BOLT ASSEMBLY STEP 39 LEFT FRONT DRIVE ARM BOLT ASSEMBLY RESULTS Step 39 ...

Page 33: ...K Fax 651 552 1799 Email info primedesign net www primedesign net TM 2015 PRIME DESIGN PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO s 6092974 6764268 6971563 2364879 8857689 8511525 8991889 AND OTHER PATENTS PENDING 33 HRR 369 E CM1 LEFT SIDE FINAL ASSEMBLY CONNECTING BAR STEP 40 CONNECTING BAR ASSEMBLY Step 40 ...

Page 34: ...NG PATENT NO s 6092974 6764268 6971563 2364879 8857689 8511525 8991889 AND OTHER PATENTS PENDING 34 HRR 369 E CM1 LEFT REAR ROTATION CYLINDER INSTALLATION STEP 41 CYLINDER ASSEMBLY STEP 41 CYLINDER ASSEMBLY RESULTS Attention Installer Adjusting the Cylinder s Flow Control screw by 1 turns left to default setting will release the Cylinder Rod making it easier to pull the rod toward the Drive Shaft ...

Page 35: ...info primedesign net www primedesign net TM 2015 PRIME DESIGN PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO s 6092974 6764268 6971563 2364879 8857689 8511525 8991889 AND OTHER PATENTS PENDING 35 HRR 369 E CM1 LEFT REAR ROTATION CYLINDER INSTALLATION STEPS 42 43 CYLINDER COTTER PIN STEPS 42 43 CYLINDER COTTER PIN RESULTS Step 43 Step 42 ...

Page 36: ...D BY ONE OR MORE OF THE FOLLOWING PATENT NO s 6092974 6764268 6971563 2364879 8857689 8511525 8991889 AND OTHER PATENTS PENDING 36 STEPS 44 45 RIGHT FRONT ROTATION AUTOCLAMP L POST INSTALLATION STEPS 44 45 RIGHT FRONT ROTATION AUTOCLAMP L POST INSTALLATION RESULTS Step 44 Apply Anti Seize to Bolt threads Step 45 Install Bolt Assembly and torque to 90 in lb HRR 369 E CM1 RIGHT FRONT ROTATION L POST...

Page 37: ...N PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO s 6092974 6764268 6971563 2364879 8857689 8511525 8991889 AND OTHER PATENTS PENDING 37 STEPS 46 47 RIGHT FRONT ROTATION Z POST INSTALLATION STEPS 46 47 RIGHT FRONT ROTATION Z POST INSTALLATION RESULTS HRR 369 E CM1 RIGHT FRONT ROTATION Z POST INSTALLATION Step 46 Apply Anti Seize to Bolt threads Step 47 Install Bolt Assembly and torque to 90 in...

Page 38: ...TED BY ONE OR MORE OF THE FOLLOWING PATENT NO s 6092974 6764268 6971563 2364879 8857689 8511525 8991889 AND OTHER PATENTS PENDING 38 STEPS 48 49 LEFT FRONT ROTATION AUTOCLAMP L POST INSTALLATION STEPS 48 49 LEFT FRONT ROTATION AUTOCLAMP L POST INSTALLATION RESULTS Step 48 Apply Anti Seize to Bolt threads Step 49 Install Bolt Assembly and torque to 90 in lb HRR 369 E CM1 LEFT FRONT ROTATION L POST ...

Page 39: ...IGN PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO s 6092974 6764268 6971563 2364879 8857689 8511525 8991889 AND OTHER PATENTS PENDING 39 STEPS 50 51 LEFT FRONT ROTATION Z POST INSTALLATION STEPS 50 51 LEFT FRONT ROTATION Z POST INSTALLATION RESULTS HRR 369 E CM1 LEFT FRONT ROTATION Z POST INSTALLATION Step 50 Apply Anti Seize to Bolt threads Step 51 Install Bolt Assembly and torque to 90 in ...

Page 40: ...CTED BY ONE OR MORE OF THE FOLLOWING PATENT NO s 6092974 6764268 6971563 2364879 8857689 8511525 8991889 AND OTHER PATENTS PENDING 40 STEPS 52 53 REAR CROSSBAR STROBE LIGHT HOLDER INSTALLATION STEPS 52 53 REAR CROSSBAR STROBE LIGHT HOLDER INSTALLATION RESULTS Step 52 Apply Anti Seize to Bolt threads Step 53 Install Bolt Assembly and torque to 90 in lb HRR 369 E CM1 REAR CROSSBAR ACCESSORY STROBE L...

Page 41: ...ECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO s 6092974 6764268 6971563 2364879 8857689 8511525 8991889 AND OTHER PATENTS PENDING 41 STEPS 54 55 FRONT CROSSBAR STROBE LIGHT HOLDER INSTALLATION STEPS 54 55 FRONT CROSSBAR STROBE LIGHT HOLDER INSTALLATION RESULTS HRR 369 E CM1 LEFT FRONT ROTATION Z POST INSTALLATION Step 54 Apply Anti Seize to Bolt threads Step 55 Install Bolt Assembly and torque t...

Page 42: ...8857689 8511525 8991889 AND OTHER PATENTS PENDING 42 HRR 369 E CM1 FINAL ASSEMBLY DRIVE SHAFT SEALING STEPS 56 58 SEALING THE DRIVE SHAFTS Step 57B Apply Silicone caulk not supplied to joints on both sides of the Connecting Bar Step 56 Apply Sealing Decals to cover all open unused holes on Drive Shaft Step 56 Steps 57A 57B Steps 57A 57B Step 56 Step 57A Clean both the Rear and Front Drive Shaft to...

Page 43: ...inder final setting adjust the Cylinder Flow Control Screw to allow approximately 3 seconds time for the ladder to glide down when operating the loaded Ladder Rack Repeat for Left Side Rotation Step 60 Adjust the height of the Auto Clamp by loosening the nut To obtain proper tension do not press down on the ladder The correct gap between the ladder rail and bottom of Auto Clamp is approximately 5m...

Page 44: ...USAM HRR369ECM1 US01 Rev B 0513 ...

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