Safe Fleet Prime Design HRI3-E-FT33B Assembly Instructions Manual Download Page 1 | Manualshive

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Summary of Contents for Prime Design HRI3-E-FT33B

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Page 2: ...92 9481313 9481314 9796340 6202807 6427889 9415726 AND OTHER PATENTS PENDING 2 2 4 6 7 10 5 3 9 12 11 1 8 Lock Washer 6X 23 Channels 2X 78 Channels Pre assembled 2X Channel Bracket 6X M8 x 20MM 6X M8 X 25MM 8X Flat Washer 16X Mounting Bracket 8X Foam Pad 8X M8 Lock Nut 10X Anti Seize 1X 14 13 13 HRI3 E FT33B ASSEMBLY INSTRUCTIONS PACKAGING CONTENTS CONTENTS OVERVIEW 1 FBM3 0102 Qty 1 Channels w Ha...

Page 3: ...rm Qty 1 Incline Version with Bushing and Hardware 8 Front Drive Shaft Qty 1 B Version 38 75 6 HHR Handle Assembly Qty 1 35 00 7 Connecting Bar Qty 1 4 00 10 Rear Drive Shaft Qty 1 Left Hand A Version 50 00 12 Front Drive Shaft Qty 1 LH B Version 11 75 11 Connecting Bar Qty 1 24 00 15 HKT 8163 Not called out in Overview Qty 2 14 USQSG Ergorack Qty 1 Quick Start Guide Rotation 13 L Z Post Kit Qty 2...

Page 4: ...g Bracket M8 x 25MM Screw Rear Front M8 Lock Nut Flat Washer T Bolt Stud Rear Front Rear Channel HRI3 E FT33B ASSEMBLY INSTRUCTIONS RIGHT SIDE ROTATION RIGHT SIDE ASSEMBLY SEQUENCE Prior to assembling the Channels and hardware the OEM roof holes must be chased using an M8 x 1 25 tap and fluid Doing so will ensure accurate torque is achieved MOUNTING BRACKETS 1 CHANNELS 2 1 Apply Anti Seize to all ...

Page 5: ...ig A Apply silicone sealant not provided to screws Rear Front Left Right HRI3 E FT33B ASSEMBLY INSTRUCTIONS RIGHT SIDE ROTATION 2 6 Position Mounting Brackets to designated dimension shown below then torque the M8 X 20MM bolt to 90 in lbs Proceed to Step 3 1 2 5 Loosen nuts Position the rear and center Mounting Brackets as shown Position the front Mounting Brackets as shown Attach Mounting Bracket...

Page 6: ...63 2364879 8857689 8511525 8991889 2271515 2364897 9506292 9481313 9481314 9796340 6202807 6427889 9415726 AND OTHER PATENTS PENDING 6 Rear Front 10 00 Center 10 00 Front Rear 10 00 HRI3 E FT33B ASSEMBLY INSTRUCTIONS RIGHT SIDE ROTATION REAR DRIVE SHAFT 4 1 4 2 4 3 Torque to 90 in lbs NOTE For instructional clarity the FBM Mounting System will not be shown for the remainder of this Assembly Manual...

Page 7: ...5 8991889 2271515 2364897 9506292 9481313 9481314 9796340 6202807 6427889 9415726 AND OTHER PATENTS PENDING 7 Fig B HRI3 E FT33B ASSEMBLY INSTRUCTIONS RIGHT SIDE ROTATION CONNECTING BAR 6 1 6 2 FRONT DRIVE ARM 7 1 7 2 Align holes FRONT DRIVE SHAFT 8 1 8 2 8 3 8 4 Torque to 90 in lbs CYLINDER HARDWARE 5 1 5 2 NOTE Loosen the Cylinder Flow Control Screw Fig B as needed to allow movement for this ste...

Page 8: ...ctor as shown 10 4 10 3 L Post seats into the Crossbar s inside bottom groove as seen from the rear of the Front Crossbar 10 2 Place an L Post into the bottom groove of the Front Crossbar Beginning with the Front Crossbar loosen the bolt at the bottom of the Auto Clamp then slide the Auto Clamp toward the inside end of the Rotation Upper Reposition the Auto Clamp leaving a minimum of 1 4 distance ...

Page 9: ... FT33B ASSEMBLY INSTRUCTIONS RIGHT SIDE ROTATION 10 6 Assemble the L Post hardware Do not tighten until Step 10 8 Bracket Clamp sits in L Post Connector Clamp as shown 10 5 Torque to 80 in lbs 10 8 Slide the L Post until parallel to the Auto Clamp and the gap between the two is even from top to bottom 10 7 The Z Post fully seats into the top slot of the Mounting Clamps 11 2 Slide the Z Post into t...

Page 10: ...9 8857689 8511525 8991889 2271515 2364897 9506292 9481313 9481314 9796340 6202807 6427889 9415726 AND OTHER PATENTS PENDING 10 HRI3 E FT33B ASSEMBLY INSTRUCTIONS RIGHT SIDE ROTATION DRIVE SHAFT SEALING 12 1 Apply Silicone Sealant to Connecting Bar ends 12 2 CYLINDER ADJUSTMENT Adjust the Cylinder Flow Control Screw to allow approximately 3 seconds time for the ladder to glide down when operating t...

Page 11: ...sign net TM 2019 PRIME DESIGN PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO s 6764268 6971563 2364879 8857689 8511525 8991889 2271515 2364897 9506292 9481313 9481314 9796340 6202807 6427889 9415726 AND OTHER PATENTS PENDING 11 15 22 14 21 18 16 17 19 20 23 HRI3 E FT33B ASSEMBLY INSTRUCTIONS LEFT SIDE ROTATION LEFT SIDE ASSEMBLY SEQUENCE REAR DRIVE SHAFT 14 1 14 2 14 3 Torque to 90 in lbs 14 ...

Page 12: ...5 8991889 2271515 2364897 9506292 9481313 9481314 9796340 6202807 6427889 9415726 AND OTHER PATENTS PENDING 12 Fig B HRI3 E FT33B ASSEMBLY INSTRUCTIONS LEFT SIDE ROTATION FRONT DRIVE SHAFT CONNECTING BAR FASTENERS 18 17 2 17 3 17 1 CYLINDER HARDWARE 15 1 15 2 CONNECTING BAR 16 1 16 2 17 4 Torque to 90 in lbs NOTE Loosen the Cylinder Flow Control Screw Fig B as needed to allow movement for this ste...

Page 13: ...into L Post Connector as shown 19 4 Bracket Clamp sits in L Post Connector Clamp as shown 19 5 Ensure the Auto Clamp Spring is seated into the spring catch 19 3 L Post seats into the Crossbar s inside bottom groove as seen from the rear of the Front Crossbar 19 2 Place an L Post into the bottom groove of the Front Crossbar L POSTS SEE QUICK START GUIDE FOR ADJUSTMENTS NOTE The front Auto Clamp com...

Page 14: ...TS PENDING 14 HRI3 E FT33B ASSEMBLY INSTRUCTIONS LEFT SIDE ROTATION Torque to 80 in lbs 19 8 Slide the L Post until parallel to the Auto Clamp and the gap between the two is even from top to bottom 19 7 The Z Post fully seats into the top slot of the Mounting Clamps 20 2 Slide the Z Post into the Mounting Clamp Assembly 20 1 Assemblel the Z Post Mounting Clamp Assembly onto the Rotation Upper Do n...

Page 15: ...1525 8991889 2271515 2364897 9506292 9481313 9481314 9796340 6202807 6427889 9415726 AND OTHER PATENTS PENDING 15 DRIVE SHAFT SEALING 21 1 Apply Silicone Sealant to Connecting Bar ends 21 2 CYLINDER ADJUSTMENT Adjust the Cylinder Flow Control Screw to allow approximately 3 seconds time for the ladder to glide down when operating the loaded Ladder Rack 22 HRI3 E FT33B ASSEMBLY INSTRUCTIONS LEFT SID...

Page 16: ...USAM HRI3EFT33B US01 Rev D 0419 ...

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