Safe Fleet PRIME DESIGN FEA-0008 Manual Download Page 3 | Manualshive

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Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).

▪

TM & © 2021 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608, 10501022 AND OTHER PATENTS PENDING

3

Large Caps (2X)

Small Caps (2X)

FEA-0008

ASSEMBL

Y INSTR

UCTIONS–P

A

CKA

GING CONTENTS

8—Quick Clamp Rear Clamp Assy ........................ (Qty 1)

Adjustable

9—HKT-8403....................................................... (Qty 1)

Modular Clamp Down Hardware Kit

Anti-Seize (1X)

Flat Washer (4X)

¼ Lock Nut (2X)

Cotter Pin (2X)

M8 x 50MM (2X)

Cap, Large (4X)

Cap, Small (8X)

10—Crossbars (not shown on pg 2) ..................... (Qty 1)

Ordered separately, Front & Rear, Gen 4

11—Crossbar (not shown on pg 2) ....................... (Qty 1)

Ordered separately, Mid Crossbar Kit, Gen 4

*NOTE: This module is an optional purchase according to your vehicle configuration.

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Summary of Contents for PRIME DESIGN FEA-0008

Page 1: ...PRIME DESIGN A SAFE FLEET BRAND Address 580 Opperman Drive Eagan MN 55123 Toll Free 1 8 PRIME RACK Fax 651 552 1799 Email info primedesign net Website www primedesign net ...

Page 2: ...KAGING CONTENTS 3 Clamp Down Tube Assy Qty 1 Front RH 48 00 1 HD Front Hook Assy Qty 1 2 Clamp Down Tube Assy Qty 1 Rear RH 56 00 4 Removable Horn Qty 1 With Cap 15 00 5 Clamp Down Handle Latch Qty 1 Right Hand 6 Clamp Down Handle Tube Assy Qty 1 7 Clamp Down Handle Tube Bracket Qty 2 CONTENTS OVERVIEW NOTE As this feature comes partially assembled from the factory final assembling of this Clamp D...

Page 3: ...1563 8991889 9415726 9506292 9481313 9776476 9796340 10470565 10486608 10501022 AND OTHER PATENTS PENDING 3 Large Caps 2X Small Caps 2X FEA 0008 ASSEMBLY INSTRUCTIONS PACKAGING CONTENTS 8 Quick Clamp Rear Clamp Assy Qty 1 Adjustable 9 HKT 8403 Qty 1 Modular Clamp Down Hardware Kit Anti Seize 1X Flat Washer 4X Lock Nut 2X Cotter Pin 2X M8 x 50MM 2X Cap Large 4X Cap Small 8X 10 Crossbars not shown o...

Page 4: ... only the indicated hardware and retain for RH and LH Steps 3 4 3 7 Verify Rear Holder to distance shown and adjust if necessary If assembling LH Clamp Down proceed to Step 0 3 on page 13 To assemble the left and right hand Clamp Down Remove only the indicated hardware and retain for RH and LH Steps 3 10 3 13 Loosen nut as indicated below and leave the Front Tube Holder loose to float until Step 3...

Page 5: ...re for illustrative purposes only Crossbars are not included with this Clamp Down feature and must be purchased separately For a left side installation this Clamp Down Assembly can also be fitted onto the optional Mid Crossbar for the carrying of step ladders Note This Clamp Down Assembly fits the right or left sides of any two or three Crossbar rack using a 4 8 Crossbar spacing See Clamp Down Var...

Page 6: ...e Bolt Tubes Centered in Splice 3 2 Torque nuts to 90 in lbs 3 3 Seat the Rear Clamp Down Tube Holder into the lower Crossbar groove as shown in this bottom view CLAMP DOWN TUBE ASSEMBLY 3 1 Insert the Rear Clamp Down Tube into the Tube Splice Ensure both Clamp Down Tubes are centered and fully seated into the Splice before proceeding to Step 3 2 REAR CLAMP DOWN TUBE FEA 0008 ASSEMBLY INSTRUCTIONS...

Page 7: ...Clamp Edge Crossbar End View from vehicle front FEA 0008 ASSEMBLY INSTRUCTIONS RIGHT SIDE CLAMP DOWN 3 7 Torque to 90 in lbs NOTE The orientation of the bolt hole faces away from the Crossbar Place the Front Clamp Down Tube Holder into the lower groove of the Crossbar and slide it rearward until it fully seats into the bottom groove of the Front Crossbar 3 6 Align the Rear Crossbar End to the Rear...

Page 8: ...76 9796340 10470565 10486608 10501022 AND OTHER PATENTS PENDING 8 35 M8 Locknut Flat Washer M8 x 35MM Carriage Bolt Clamp Edge Crossbar End View from vehicle rear View from vehicle front FEA 0008 ASSEMBLY INSTRUCTIONS RIGHT SIDE CLAMP DOWN 4 2 Set Clamp Down Horn to angle shown 4 3 Torque to 90 in lbs CLAMP DOWN HORN 4 1 Insert the Front Clamp Down Horn into the Front Tube Splice Do not tighten un...

Page 9: ...lt M8 x 35MM 12 00 FEA 0008 ASSEMBLY INSTRUCTIONS RIGHT SIDE CLAMP DOWN 5 5 5 6 5 9 Set Handle Tube Clamp to distance shown 5 10 Torque to 90 in lbs 5 7 Torque to 90 in lbs Do not tighten until Step 5 10 5 8 The Handle Tube Clamp sits flush against the Clamp Down Tube Bracket REAR CROSSBAR CLAMP DOWN HANDLE TUBE BRACKETS This side contacts the Clamp Down Tube Bracket 5 1 Remove and retain for Step...

Page 10: ...0470565 10486608 10501022 AND OTHER PATENTS PENDING 10 FEA 0008 ASSEMBLY INSTRUCTIONS RIGHT SIDE CLAMP DOWN HANDLE LATCH 8 3 Torque to 90 in lbs 8 1 Do not tighten until Step 8 3 8 2 Position the Handle Latch until the Handle Grip is firmly seated CLAMP DOWN HANDLE TUBE 6 2 7 1 Insert Cotter Pins as shown Bend ends flush to Handle Tube to lock pins in place CLAMP DOWN REAR HOOK SEE QUICK START GUI...

Page 11: ...OK SEE QUICK START GUIDE FOR ADJUSTMENTS 9 6 Torque to 90 in lbs 9 5 Adjust the Front Hook until it aligns with the Rear Hook Perfect alignment may not be possible in all instances and depends upon the location of the Crossbar Mounting Brackets If such interference should occur align the Hook as close as possible 9 2 Seat the Front Ladder Hook into the lower Crossbar groove as shown in this bottom...

Page 12: ...64268 6971563 8991889 9415726 9506292 9481313 9776476 9796340 10470565 10486608 10501022 AND OTHER PATENTS PENDING 12 FEA 0008 ASSEMBLY INSTRUCTIONS RIGHT SIDE CLAMP DOWN NOTE This completes the right hand assembling of FEA 0008 To assemble the left side Clamp Down proceed to Steps 0 3 0 11 on pages 13 14 of this manual If applicable refer to your next FEA Assembly Manual If completed refer back t...

Page 13: ...retain for Step 0 5 Loosen and remove this Holder from the Rear Clamp Down Tube Loosen and remove this Holder from the Front Clamp Down Tube Note This Clamp Down Kit fits both Left and Right sides These instructions on pages 13 14 show the assembly procedures required to convert the factory assembled Right Side Clamp Down Assembly into a Left Side Clamp Down Assembly The remaining assembly procedu...

Page 14: ...P DOWN TUBE HOLDER 0 9 This Holder is from the Rear Clamp Down Tube Rotate the Holder 180 and attach it to the Front Clamp Down Tube Do not tighten but allow to remain loose for installation to the Front Crossbar as shown on page 7 Step 3 8 0 8 Rotate the Front Clamp Down Tube 180 so the Tube Splice bolts face in FRONT CLAMP DOWN TUBE HOLDER NOTE A red sticker is affixed to the backside of this Ho...

Page 15: ...Page Intentionally Left Blank ...

Page 16: ...USAM FEA0008 US01 Rev A 0618 ...

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