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PRIME DESIGN, A SAFE FLEET BRAND

Address: 580 Opperman Drive, Eagan, MN 55123 ▪ Toll Free: 1.8.PRIME.RACK

Fax: 651-552-1799 ▪ Email: [email protected] ▪ Website: www.primedesign.net

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Summary of Contents for Prime Design DPS-8000

Page 1: ...PRIME DESIGN A SAFE FLEET BRAND Address 580 Opperman Drive Eagan MN 55123 Toll Free 1 8 PRIME RACK Fax 651 552 1799 Email info primedesign net Website www primedesign net ...

Page 2: ...rime Design Limited Warranty TM 2021 PRIME DESIGN PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO s 6427889 6764268 6971563 8991889 9415726 9506292 9481313 9776476 9796340 10470565 10486608 10501022 AND OTHER PATENTS PENDING 2 2 3 1 3 1 3 2 3 3 3 6 3 7 3 5 3 8 3 9 3 10 3 4 DPS 8000 ASSEMBLY INSTRUCTIONS PACKAGING CONTENTS 2 DPS 8000 Qty 1 Deploy Pro Ladder Rack CONTENTS OVERVIEW 3 Hardware Kit...

Page 3: ...6971563 8991889 9415726 9506292 9481313 9776476 9796340 10470565 10486608 10501022 AND OTHER PATENTS PENDING 3 HD Platform Connector 4X Platform Connector 4X Flat Washer 8X M8 x 20mm 4X M8 x 45mm 4X Lock Washer 8X Bushing 4X 3 6 Ladder Stop Post Qty 4 Front Stop Assembly DPS 8000 ASSEMBLY INSTRUCTIONS PACKAGING CONTENTS 3 1 Ladder Support Connecting Bracket Qty 6 3 2 HKT 8040 Qty 1 Deploy Pro Moun...

Page 4: ...sign Limited Warranty TM 2021 PRIME DESIGN PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO s 6427889 6764268 6971563 8991889 9415726 9506292 9481313 9776476 9796340 10470565 10486608 10501022 AND OTHER PATENTS PENDING 4 Flat Washer 28X M8 x 20mm 22X Lock Washer 22X M8 Lock Nut 6X M8 x 18mm 4X DPS 8000 ASSEMBLY INSTRUCTIONS PACKAGING CONTENTS 3 8 HKT 8039 Qty 1 Deploy Pro Ladder Bar Stop Hardwa...

Page 5: ...her Flat Washer M8 x 20mm Lock Washer Flat Washer 3 DPS 8000 ASSEMBLY INSTRUCTIONS STOPS AND HOLDERS DEPLOY PRO ASSEMBLY SEQUENCE NOTE To simplify the assembly and installation process it s recommended to complete the assembly of the Deploy Pro Ladder rack on the ground or work table then lift and place the rack onto the vehicle s roof REAR LADDER STOP ASSEMBLY Attach the Rear Ladder Stop Brackets...

Page 6: ...mm Lock Washer Flat Washer Front of Vehicle Front of Vehicle DPS 8000 ASSEMBLY INSTRUCTIONS STOPS AND HOLDERS FRONT LADDER STOP ASSEMBLY Attach the Rear Ladder Stop Assembly onto the Ladder Stop Brackets using the hardware shown below Set the height shown at Figure 5 between 50 1 00 2 2 Torque all bolts to 90 in lbs 1 3 2 1 Attach the Front Ladder Stop Brackets to the Top Sliding Assembly using th...

Page 7: ...cting Brackets to the Top Sliding Assembly using the hardware shown below Do not tighten screws until Step 4 3 Do not tighten Attach the Ladder Holder Assembly to the Connecting Brackets using the hardware shown below Center the Holder from left to right before tightening This Ladder Holder can be adjusted later according to the ladder being carried 4 2 Torque all bolts to 90 in lbs 4 3 Repeat Ste...

Page 8: ...ted Ladder Rack or Base Mounting System DEPLOY PRO PLACEMENT Place the Deploy Pro Ladder Rack onto an installed ErgoRack or a Base Mounting System fitted with Crossbars Do not place this rack directly onto any vehicle roof or OEM equipped Crossbars Place only onto an aftermarket ladder carrying system 5 1 5 2 Position the Deploy Pro until the Ladder Holders are inboard of the Crossbar s ends The P...

Page 9: ...ATENTS PENDING 9 Fig 8 Flat Washer Lock Washer M8 x 45mm Fig 9 Connector Fig 10 DPS 8000 ASSEMBLY INSTRUCTIONS MOUNTNG TO RACK Attach the Connector using the hardware shown below 5 5 5 4 Position a Connector onto the bottomside of the Crossbar It must fully engage the Crossbar s lower groove as shown in Figure 9 Swing the Connector upward until it connects in place as shown in Figure 10 Slide the ...

Page 10: ...563 8991889 9415726 9506292 9481313 9776476 9796340 10470565 10486608 10501022 AND OTHER PATENTS PENDING 10 DPS 8000 ASSEMBLY INSTRUCTIONS MOUNTNG TO RACK HD Connector Bushing Flat Washer Lock Washer M8 x 45mm 76 75 5 9 Torque the Connector bolts to 35 in lbs 5 8 Repeat Steps 5 4 5 5 to install the Connectors to the front of the Deploy Pro and the Front Crossbar OPERATION CHECK FOR LOW ROOF NOTE I...

Page 11: ...68 6971563 8991889 9415726 9506292 9481313 9776476 9796340 10470565 10486608 10501022 AND OTHER PATENTS PENDING 11 2 3 4 Loosen but do not remove 1 Loosen but do not remove DPS 8000 ASSEMBLY INSTRUCTIONS EXT LADDER ADJUSTMENTS EXTENSION LADDER ADJUSTMENT SEQUENCE NOTE For clarity Base Rack and Mountings have been removed from views for the remainder of this Assembly Manual Prepare for ladder adjus...

Page 12: ...7889 6764268 6971563 8991889 9415726 9506292 9481313 9776476 9796340 10470565 10486608 10501022 AND OTHER PATENTS PENDING 12 DPS 8000 ASSEMBLY INSTRUCTIONS EXT LADDER ADJUSTMENTS 1 3 2 3 2 3 1 4 Slide the End Stops to within of the ladder on each side as shown below Slide the Front Ladder Stops until flush with ladder as shown below Slide the ladder until flush with the Rear Ladder Stops as shown ...

Page 13: ...E OF THE FOLLOWING PATENT NO s 6427889 6764268 6971563 8991889 9415726 9506292 9481313 9776476 9796340 10470565 10486608 10501022 AND OTHER PATENTS PENDING 13 2 5 3 6 7 1 4 Rotate 180º DPS 8000 ASSEMBLY INSTRUCTIONS STEP LADDER ADJUSTMENTS STEP LADDER ADJUSTMENT SEQUENCE NOTE For clarity Base Rack and Mountings have been removed from views for the remainder of this Assembly Manual Loosen and remov...

Page 14: ...796340 10470565 10486608 10501022 AND OTHER PATENTS PENDING 14 DPS 8000 ASSEMBLY INSTRUCTIONS STEP LADDER ADJUSTMENTS Loosen but do not remove End Caps Torque to 90 in lbs Loosen but do not remove 1 3 1 5 1 4 1 6 Slide the Center Ladder Holder to sit flush with the Rear Ladder Holder as shown below Remove the End Caps from one side of the Rear and Center Ladder Holders Move the End Stop on that si...

Page 15: ...9 9415726 9506292 9481313 9776476 9796340 10470565 10486608 10501022 AND OTHER PATENTS PENDING 15 Loosen but do not remove Loosen but do not remove DPS 8000 ASSEMBLY INSTRUCTIONS STEP LADDER ADJUSTMENTS 2 1 2 2 Remove the Bolts from the Front Ladder Holder Connecting Brackets and move it forward to the next set of strip nuts as shown Reattach with Hardware as shown and torque to 90 in lbs Prepare ...

Page 16: ...71563 8991889 9415726 9506292 9481313 9776476 9796340 10470565 10486608 10501022 AND OTHER PATENTS PENDING 16 USAM DPS8000 US01 Rev A 0219 DPS 8000 ASSEMBLY INSTRUCTIONS STEP LADDER ADJUSTMENTS 3 3 5 2 5 1 6 Slide the End Stops to within of the ladder on each side as shown below Slide the Front Ladder Stops until flush with ladder as shown below Slide the ladder until flush with the Rear Ladder St...

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