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XL-AA20023TS-en-US Rev A · 2019-04-04 · Amendments and Errors Reserved · © SAF-HOLLAND, Inc., SAF-HOLLAND, HOLLAND, SAF, 
and logos are trademarks of SAF-HOLLAND S.A., SAF-HOLLAND GmbH, and SAF-HOLLAND, Inc.

Troubleshooting Guide

Symptom:

No air flow through regulator

Problem:

Air system valve, located at regulator, is closed. Pressure protection 
valve is installed backwards. The regulator could also be leaking.

Solution:

Make sure the air system valve is open as illustrated 

(Figure 1)

Make sure the flow arrow on the pressure protection valve 
is pointing in the correct direction, correct as necessary. 
If the regulator is damaged and leaking air replace with 
recommended regulator.

Symptom:

Hose leaking at valve stem or hubcap connection.

Problem:

Hose fittings need to be tightened or hose fittings have been 
over tightened.

Solution:

Hand tighten fittings. No wrenches are necessary. Check fitting 
and o-rings for damage. Replace o-rings/hose as necessary.

Symptom:

Water in hubcap.

Problem:

Potential problems for this symptom are: Hubcap oil plug 
loose or damaged, hubcap gasket missing or damaged, 
condensation, axle vent mounted too close to road surface, 
axle airline fittings loose or not sealed, axle vent fitting loose 
or not sealed.

Solution:

Make sure the hubcap oil plug is pushed into hubcap properly.  
Replace oil plug if damaged. Install new hubcap gasket if the 
gasket is missing or damaged. Check for system air leaks per 
the procedure in warning light on. Repair leaks as required. 
Check axle vent fitting and re-install as necessary.

Regulator 

Setting (psi)

Valve Pressure 

Switch Pressure 

(psi)

Control Light 

Pressure Switch 

(psi)

80

70

70

85

70

70

90

80

80

95

80

80

100

90

90

105

90

90

110

90

100

115

90

100

120

90

100

Symptom:

Tire Pressure Low or Flat.

Problem:

The system has an air leak which could include a hole in the 
braided tire hose or a hole in the tire.

Solution:

Refer to the section about the warning light on to identify 
the location of a system leak. Replace the tire hose if it is the 
cause. Repair the tire if it is the source.

Symptom:

Warning light does not come on when system pressure is low.

Problem:

Pressure switch is defective or the pressure switch improperly sized.

Solution:

Replace with the recommended Pressure Switch. Verify that 
the pressure switch is the correct pressure setting by reading 
the switch setting on the side of the pressure switch body. 
For example PMF-80F is an 80 psi pressure switch.
Refer to the chart below for the correct pressure switch 
setting based on your regulator setting.

Summary of Contents for Tire Pilot Plus

Page 1: ...ak is audible use soapy water to pin point the leak If the leak is not audible disconnect all tire hoses from the hubcaps as illustrated in Figure 2 If after removing tire hoses light stays on the leak is present between the hubcap and the air tank Check the axle vents hubcap fittings air tank fittings pressure protection valve and airline external to the axle for leaking air with soapy water If a...

Page 2: ...r a loose connection loosen fitting nut and push tubing further into fitting then retighten nut to 6 10 in lbs or two wrench flats If push to connect type fitting remove by pushing outer ring toward fitting and pull air line free Inspect air line end Recut square and push firmly into fitting until air line bottoms out Symptom Brake air tank de pressurized or low pressure Problem No pressure protec...

Page 3: ...ings loose or not sealed axle vent fitting loose or not sealed Solution Make sure the hubcap oil plug is pushed into hubcap properly Replace oil plug if damaged Install new hubcap gasket if the gasket is missing or damaged Check for system air leaks per the procedure in warning light on Repair leaks as required Check axle vent fitting and re install as necessary Regulator Setting psi Valve Pressur...

Page 4: ...LLAND S A SAF HOLLAND GmbH and SAF HOLLAND Inc From fifth wheel rebuild kits to suspension bushing repair kits SAF HOLLAND Original Parts are the same quality components used in the original component assembly SAF HOLLAND Original Parts are tested and designed to provide maximum performance and durability Will fits look alikes or worse yet counterfeit parts will only limit the performance potentia...

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