SAF Holland FW16 Replacement Instructions Manual Download Page 2

2

XL-FW10084RM-en-US Rev B · 2014-01-29 · Amendments and Errors Reserved · © SAF-HOLLAND, Inc., SAF-HOLLAND, HOLLAND, SAF,  

and logos are trademarks of SAF-HOLLAND S.A., SAF-HOLLAND GmbH, and SAF-HOLLAND, Inc.

Model Identification and Replacement Procedures

2. Model Identification

These instructions contain the installation procedures for 
the SAF-HOLLAND

®

 replacement kit RK-161-11493. Before 

replacement, verify that the replacement kit for the fifth 
wheel top plate is correct for the attempted repair.

Fifth wheel serial tags are located on the left side of the fifth 
wheel top plate above the fifth wheel bracket pin, or on the 
pickup ramps. The part number and serial number are listed  
on the tag as indicated 

(Figure 1)

.

3.  RK-161-11493 Kit Contents 

(Figure 2)

ITEM

DESCRIPTION

PART NUMBER

QTY.

1

Release Handle

XA-11618-RP-P

1

2

Washer, 1/2" SAE

XB-PW-1732-1-116

1

3

Cotter Pin

XB-16

1

4

Extension Spring, Inner

XB-10489

1

5

Extension Spring, Outer

XB-10490

1

1

4

5

2

3

Figure 1

U.S. AND FOREIGN PATENTS APPLY

Model No.  XXXXXXXXXXXX

Serial No.  XXXXXXXXXXXX

FAILURE TO PROPERLY INSTALL, MAINTAIN & OPERATE
THIS PRODUCT COULD RESULT IN TRACTOR TRAILER
SEPARATION CAUSING SERIOUS INJURY OR DEATH.

MADE IN

XXXXXX

Figure 2

Figure 3

4.  Top Plate Removal

1.  Clean off excessive grease, grime, and dirt from top plate. 

2.  Remove bracket pin retention bolt and nut from both 

sides of fifth wheel top plate 

(Figure 3)

.

3.  Using a pry bar, pull bracket retention pins out of fifth 

wheel top plate 

(Figure 3)

.

4.  Using a lifting device capable of lifting 500 lbs. (227 kg), 

remove top plate from mounting base. Place fifth wheel 
upside down on a flat, clean working area.

NOTE:

  Follow instructions published by lifting device 

manufacturer for proper operation of lifting device.

TOP PLATE

RETENTION 
BOLT

PRY BAR

BRACKET PIN

RETENTION 
NUT

Summary of Contents for Holland FW16

Page 1: ...e Indicates a potentially hazardous situation which if not avoided could result in minor or moderate injury Indicates a potentially hazardous situation which if not avoided could result in death or serious injury 1 General Safety Instructions Read and observe all Warning and Caution hazard alert messages The alerts provide information that can help prevent serious personal injury damage to compone...

Page 2: ...e XA 11618 RP P 1 2 Washer 1 2 SAE XB PW 1732 1 116 1 3 Cotter Pin XB 16 1 4 Extension Spring Inner XB 10489 1 5 Extension Spring Outer XB 10490 1 1 4 5 2 3 Figure 1 U S AND FOREIGN PATENTS APPLY Model No XXXXXXXXXXXX Serial No XXXXXXXXXXXX FAILURE TO PROPERLY INSTALL MAINTAIN OPERATE THIS PRODUCT COULD RESULT IN TRACTOR TRAILER SEPARATION CAUSING SERIOUS INJURY OR DEATH MADE IN XXXXXX Figure 2 Fi...

Page 3: ...igure 4 Discard all release handle parts 2 Insert the new release handle through the cast slot on the top plate Position the end of the release handle into the hole in the release cam Figure 5 3 Install the washer and cotter pin Figure 5 to connect the new release handle to the release cam 4 Spread the cotter pin legs so that the ends wrap around the release handle 5 Insert the inner extension spr...

Page 4: ...ock Figure 7 5 After each attempt verify that the fifth wheel is properly locked Figure 8 and 9 6 After unlocking verify that the handle kicks off the unlock notch and moves into the ready to couple position IMPORTANT Before using the fifth wheel visually inspect all components of fifth wheel for proper operation while coupling and uncoupling fifth wheel with lock tester IMPORTANT DO NOT use any f...

Page 5: ...om fifth wheel casting clean pocket area of casting and apply a strip of double face tape in bottom of pockets Install pocket inserts by pressing them down into the pocket areas Figure 10 2 Using a lifting device capable of lifting 500 lbs 227 kg install fifth wheel top plate onto its mounting base NOTE Follow instructions published by lifting device manufacturer for proper operation of lifting de...

Page 6: ......

Page 7: ...rovocar la muerte o lesiones graves PRECAUCIÓN ADVERTENCIA PRECAUCIÓN 1 Instrucciones generales de seguridad Lea y preste atención a todos los mensajes de alerta de advertencia y de precaución de riesgos Las alertas proporcionan información que puede ayudar a evitar lesiones personales graves daños a los componentes o ambos Si no se siguen las instrucciones y las precauciones de seguridad de este ...

Page 8: ...el perno de soporte o en las rampas de acoplamiento como se muestra El número de parte y el número de serie aparecen en la etiqueta como se indica Figura 1 Figura 1 U S AND FOREIGN PATENTS APPLY Model No XXXXXXXXXXXX Serial No XXXXXXXXXXXX FAILURE TO PROPERLY INSTALL MAINTAIN OPERATE THIS PRODUCT COULD RESULT IN TRACTOR TRAILER SEPARATION CAUSING SERIOUS INJURY OR DEATH MADE IN XXXXXX 1 4 5 2 3 Fi...

Page 9: ...vés de la ranura moldeada en la placa superior Ubique el extremo de la manija de liberación en el hoyo en la leva de liberación Figura 5 3 Instale la arandela y el pasador de aletas Figura 5 para conectar la nueva manija de liberación con la leva de liberación 4 Separe las aletas del pasador de manera que los extremos envuelvan la manija de liberación 5 Inserte el resorte de extensión interno dent...

Page 10: ... antihorario para abrir Figura 7 5 Después de cada intento verifique que la quinta rueda esté asegurada correctamente Figuras 8 y 9 6 Después de liberarla verifique que la palanca gire de la muesca de apertura y se mueva a la posición listo para acoplar IMPORTANTE Antes de usar su quinta rueda inspeccione visualmente todos los componentes de la quinta rueda para verificar que funcionen bien durant...

Page 11: ...el molde de la quinta rueda limpie el área de los bolsillos y aplique una cinta de doble adherencia en el fondo de los bolsillos Instale el interior de los bolsillos presionando hacia adentro en las áreas de los bolsillos Figura 10 2 Use un elevador capaz de soportar 500 lb 227 kg para instalar la placa superior encima de la base de montaje NOTA Siga las instrucciones publicadas del fabricante sob...

Page 12: ...LLAND S A SAF HOLLAND GmbH and SAF HOLLAND Inc From fifth wheel rebuild kits to suspension bushing repair kits SAF HOLLAND Original Parts are the same quality components used in the original component assembly SAF HOLLAND Original Parts are tested and designed to provide maximum performance and durability Will fits look alikes or worse yet counterfeit parts will only limit the performance potentia...

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