Saeco PRIMEA LINE Technical & Service Manual Download Page 115

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Summary of Contents for PRIMEA LINE

Page 1: ...Primea Line Primea 2006 From page 02 to page 79 Primea 2007 From page 80 to page 158...

Page 2: ...Saeco International Group All rights reserved This document and relative information herein is provided without liability deriving from any errors or omissions Furthermore no part may be reproduced us...

Page 3: ...essages for Service personnel rev 01 6 5 Problems Causes Remedies rev 01 6 Operating logic rev 02 6 1 Multi way valve rev 01 6 2 Autocappuccino facility rev 01 6 3 Motor driven tray rev 00 6 4 Prima w...

Page 4: ...REV 02 Mar 07 CHAPTER 1 INTRODUCTION REV 00 PRIMEA Chapter 01...

Page 5: ...thermometer with full 200 C scale This must be suitable for measuring in liquids and on surfaces 1 Set of pliers for Oetiker clamps 1 Pincer 1 3 Safety warning Before starting operations on the machi...

Page 6: ...REV 02 Mar 07 CHAPTER 2 TECHNICAL DATA REV 00 PRIMEA Chapter 02...

Page 7: ...50 Hz Type EP5 GW 41 W 120 V 50 Hz approx 13 15 bars Pressure relief valve Opening at approx 17 19 bars Water lter In tank Coffee grinder DC motor with ceramic plate grinders Coffee strength control H...

Page 8: ...coffee container lid Pre ground coffee container Cup warmer Touchscreen display SBS Brew group Drip tray Button to raise lower drip tray Milk tank com partment Water tank Hot water dispense pipe spout...

Page 9: ...REV 02 Mar 07 Internal Gearmotor unit compartment Multi way valve Boiler unit Pump assembly Coffee grinder Door microswitch Cappuccino maker unit Power board PRIMEA Chapter 02 3 3...

Page 10: ...REV 02 Mar 07 CHAPTER 3 BRIEF INSTRUCTIONS REV 02 PRIMEA Chapter 03...

Page 11: ...ime Standby timer Set on off times during the day specials additional functions Special functions Set appliance to standby Extra functions Go back to main menu water lter machine settings language Rin...

Page 12: ...g cycle Special function Reset factory settings go back to menu specials factory set tings go back 2 5 Reset factory settings Beverage settings Programming individual beverages espresso caff caff lung...

Page 13: ...ay format Set current time demo additional functions caff in the world beverage counters go back go back to menu restore default settings save settings Additional functions 3 5 PRIMEA Chapter 03 To se...

Page 14: ...months 120 litres Approx every 3 months 150 litres 2 Medium water 7 14 dH Approx every 2 months 90 litres Approx every 2 months 120 litres 3 Hard water 15 21 dH Approx every 6 weeks 60 litres Approx...

Page 15: ...Min During diagnosis Primea Cappuccino Ring Milk The appliance requests that the milk circuit is pulse rinsed right away beverages can still be selected Press key or select from menu Approx 30 Sec No...

Page 16: ...REV 02 Mar 07 CHAPTER 4 DIAGRAMS REV 00 PRIMEA Chapter 04...

Page 17: ...BLACK WHITE WHITE BLACK RED BLACK WHITE BLACK YELLOW RED BLUE BLACK WHITE VIOLET RED BLACK GREEN RED RED RED WHITE BLACK RED BLACK BLACK BLACK RED BLACK BLACK BLUE BLACK BLUE BLUE BLACK BLUE BLACK BLU...

Page 18: ...ACK BLACK BLACK WHITE WHITE BLACK RED BLACK WHITE BLACK YELLOW RED BLUE BLACK WHITE VIOLET RED BLACK GREEN RED RED RED WHITE BLACK RED BLACK BLACK BLACK RED BLACK BLUE BLUE BLACK BLACK BLACK WHITE YEL...

Page 19: ...ACK BLACK BLACK BLACK BLACK BLACK BLACK BLACK BLACK BLACK BLACK BLACK BLACK BLACK BLACK BLACK BLACK BLACK BLACK WHITE WHITE BLACK RED BLACK WHITE BLACK YELLOW RED BLUE BLACK WHITE VIOLET RED BLACK GRE...

Page 20: ...it door microswitch JP 40 24 V DC Unit presence microswitch JP 35 5 6 3 3 V DC Gearmotor microswitches up unit JP 35 3 4 3 3 V DC Gearmotor microswitches unit down JP 35 1 2 3 3 V DC Dreg drawer micro...

Page 21: ...d silicon tube 4 2x8 2 L 105 code 11000753 Mesh lined silicon tube 4 2x8 2 L 330 code 11000757 Mesh lined silicon tube 4 2x8 2 L 130 code 11002151 Mesh lined silicon tube 4 2x8 2 L 210 code 11002153 M...

Page 22: ...code NV99 099 Silicon tube 5x10 L 240 code 9972 123 TANK Silicon tube 5x10 L 110 code 9972 125 ASSEMBLY PLATE PUMP RELIEF AND COMPENSATION VALVE Mesh lined silicon tube 4 2x8 2 L 190 code 11001206 CH...

Page 23: ...REV 02 Mar 07 CHAPTER 5 TROUBLESHOOTING REV 02 PRIMEA Chapter 05...

Page 24: ...lti way valve positioning Cappuccino valve positioning Pump ON OFF FUNCTION GROUP 1 Coffee unit upwards downwards Coffee grinder function Heaters ON OFF FUNCTION GROUP 3 Motor driven tray upwards down...

Page 25: ...Hz 000 Solenoid Activation of electromagnet that closes the milk door Cuplift up Tray up movement Cuplift down Tray downwards movement Cuplift Is bottom Tray downwards lower micro Is Top Tray up upper...

Page 26: ...r micro MilkTank OK milk tank door closed ER milk tank door open Cappuccino maker Milk tank cappuccino maker micro CappDraw OK milk tank and cappuccino maker inserted ER milk tank Drip tray Drip tray...

Page 27: ...otal beverages not modi able Water used ml not modi able 4 3 2 1 water circuit emptying system settings total counters exit diag nostics menu diagnostics menu beverage counters auto test error counter...

Page 28: ...modi able Number of brew group removals cycles not modi able Beverages up to descaling cycles not modi able Machine active time sec not modi able Temporary descaling counter not modi able Water circui...

Page 29: ...le 1 Prime circuit yes no 2 Water lter enable disable command 4 Unit full yes no 8 Display add coffee coffee grinder 1 yes no 16 Display add coffee coffee grinder 2 yes no 32 Time format am pm 64 Stan...

Page 30: ...wing disabled strong normal normal Water turb pulses 50 450 135 Milk time seconds 0 40 0 Froth time seconds 0 40 22 ESPRESSO MACCHIATO Beverage data modi ed by user yes no No Temperature low high medi...

Page 31: ...normal normal Water turb pulses 50 450 280 ESPRESSO Beverage data modi ed by user yes no No Temperature low high medium alta Aroma medium light preground strong medium Use coffee grinder2 for version...

Page 32: ...ne period 1 3 1 20ms 50Hz Pulse period 20ms steps 5 250 15 300ms MILK CIRCUIT CLEANING Milk circuit rst use in day day 1 31 0 Milk circuit rst use in month month 1 12 0 Milk circuit rst use in year ye...

Page 33: ...he unit returns to the home position DOWN 5 The multivalve sets to the hot water position for 1 sec 6 The multivalve sets to the steam position for 1 sec 10 20 PRIMEA Chapter 05 Enter machine status T...

Page 34: ...switch successful failed 2 7 9 multivalve test Check correct operation of multivalve and relative microswitches successful failed 2 7 10 pump test Check pump and turbine operation WARNING hot water de...

Page 35: ...ates no 9 motor driven tray capacitive key up DOWNWARD The display indicates no A motor driven tray capacitive key down Level 1 Microswitch and INPUT OUTPUT sensor control BREWUNIT unit located The di...

Page 36: ...coffee grinder and pump PRESS ESC KEY the pump starts The display indicates turbine pulses PRESS OK KEY excites milk tank solenoid valve The display indicates SOLENOID ACTIVATED and no 3 PRESS AROMA...

Page 37: ...cedure restores the default parameters of the appliance with the exception of Coffees made since production counter Errors since production counter Descaler used Water used since last descaling from t...

Page 38: ...1 1 Total beverages not modi able 1 1 2 Water used ml not modi able 1 2 Total coffee beverages 1 2 1 Total beverages not modi able 1 2 2 Water used ml not modi able 1 3 Total caff lungo beverages 1 3...

Page 39: ...9 Machine active time sec not modi able 5 3 4 Error counters access submenu The appliance records the following errors 3 1 Coffee grinder 1 blocked 3 3 Brew group blocked up command Work 3 4 Brew grou...

Page 40: ...440 IT 330 4 4 ESPRESSO MACCHIATO 4 4 1 Temperature low high medium medium 4 4 2 Aroma medium light preground strong medium 4 4 3 WATER turb pulses 70 450 STD 165 IT 110 4 4 4 Milktime seconds 2 50 S...

Page 41: ...1 18 Hot milk pulse length line period 1 9 5 100 ms 50 Hz Hot milk impulse period 20 ms steps 5 250 60 1200 ms MILK CIRCUIT RINSE Dispense time seconds 0 40 10 Impulse length line period 1 3 1 20 ms 5...

Page 42: ...ite the microswitch 09 Primea Communication error between CPU and POWER Communication interrupted for more than 2 seconds 10 11 All models Various sensor errors Water heater sensors shorted or in open...

Page 43: ...tied when the appliance is switched off the mes sage is not reset Close side door Close service door Fill water tank Fill tank Empty drip tray below brew group Empty drip tray Insert milk tank Insert...

Page 44: ...REV 02 Mar 07 CHAPTER 6 OPERATING LOGIC REV 02 PRIMEA Chapter 05...

Page 45: ...hot water to brew unit to make coffee 4 hot water to dispense pipe 5 steam inlet from steam heater uv steam outlet to autocappuccino sg unit water drain 2 uv sg 3 4 1 5 2 uv sg 3 4 1 5 2 uv sg 3 4 1 5...

Page 46: ...T PHASE 3 MICRO 2 HOT WATER PHASE 2 MICRO 1 COFFEE 2 uv sg 3 4 1 5 2 uv sg 3 4 1 5 2 uv sg 3 4 1 5 2 uv sg 3 4 1 5 MICRO 2 1 steam outlet for heater drainage 2 hot water inlet from water heater 3 hot...

Page 47: ...e milk en able simultaneous preparation of two cappuccinos Two microswitches when activated indicate 1 Closure of the milk tank 2 Presence of milk tank and cappuccino maker After delivery of a milk ba...

Page 48: ...age is dispensed Air milk ow regulator which can be turned to clean the surface of the hole or re moved for a more thorough clean 4 9 PRIMEA Chapter 06 Air ow milk regulator The seal between the body...

Page 49: ...MILK DRAIN open open MICRO on disabled Cappuccino maker positions and functions POSITION 2 MILK DRAINAGE MILK DRAIN POSITION 1 INIT REPOSITIONING The circuit pressure is discharged after each beverage...

Page 50: ...ray is mechanical by means of a stepper motor 1 in 24 V DC controlled by two capacitive pushbuttons 2 located at the front of the tank The two microswitches 3 are for the limit switch and operation ca...

Page 51: ...x every 3 months 120 litres Approx every 3 months 150 litres 2 Medium water 7 14 dH Approx every 2 months 90 litres Approx every 2 months 120 litres 3 Hard water 15 21 dH Approx every 6 weeks 60 litre...

Page 52: ...nstant Function With the SBS valve in the open position coffee is accumulated in the membrane valve due to a low back pressure of the SBS valve Consequently the membrane valve needle remains in the ma...

Page 53: ...gh counter pressure CAFF CREME ESPRESSO RISTRETTO SBS SBS SBS Light coffee Medium strong coffee Strong coffee To ensure correct operation of the valve SBS a caffe lungo should be made During preparati...

Page 54: ...REV 02 Mar 07 CHAPTER 7 COMPONENT ASSEMBLY AND DISASSEMBLY REV 01 PRIMEA Chapter 07...

Page 55: ...pre ground coffee container B and relative seal Extract the cover closure re bate C Loosen the three xing screws of the container complete with cover Release the end section of the top cover by loose...

Page 56: ...ket of the setting device by means of a Phillips screwdriver Loosen the screws as indicated 7 2 Right side cover Raise the rear section of the top cover slightly Push the upper section of the right si...

Page 57: ...ews as indi cated Raise the rear section of the top cover slightly Push the upper section of the left side cover upwards to release from hooks C from slots B To facilitate release push the front secti...

Page 58: ...out B Loosen the two screws C and remove therear dispenser body D Remove the knob with the Sae co logo by pulling outwards Loosen the central screw retain ing the internal dispenser con nector To remo...

Page 59: ...g spout E Remove the spacer of the de livery elements F Loosen the two screws secur ing the display protection Loosen the two screws secur ing the front cover 5 22 PRIMEA Chapter 07 Assembly to assemb...

Page 60: ...REV 02 Mar 07 7 5 Electronics To access board F loosen the board protection screws G 6 22 Loosen the screws as indicated and remove all connectors PRIMEA Chapter 07...

Page 61: ...protected by the guard Electric motor A with gears B and C for transmission and timing of the brew group grounds drawer present microswitch D Brew group present microswitch E Microswitch F brew group...

Page 62: ...es L in the relative seat Insert the gear B taking care that the arrow stamped on the element is within the opening that contains pin P Insert the gear so that it meshes with the transmission shaft Re...

Page 63: ...B taking care to en sure that both seals G are present in the spout that is inserted in the hole of pipe D Tighten the screws of the heater pin WARNING ensure both screws are pushed fully down before...

Page 64: ...the screw securing the pump carriage Move the pump carriage forward and extract the unit carriage pump and membrane Detach the electrical con nections and silicon tube of the pressure relief pipe Asse...

Page 65: ...ing A of the water tank detach the base of the casing from the retainer by lifting it using a screw driver and pulling it outwards 11 22 Loosen the heater pin screws Detach the milk connector A extra...

Page 66: ...tube connector Withdraw the heater unit by sliding it along its guide E 12 22 Depending on the work required access the heater unit or multi way valve Withdraw the silicon tubethat comes from the non...

Page 67: ...em bly from the casing To separate the heaters from the plastic support loosen the internal screw G to release the coffee heater and the screw highlighted in red to remove the tempera ture sensor Loos...

Page 68: ...cting the heaters by loosening the screw as indicated Remove the cover of themicroswitches and disconnect the wires from the lat ter Disconnect all water hoses from the opposite side of the multi way...

Page 69: ...ulti valve drain closed 15 22 Touch and Ring multi way valve assembly The pressure must be released on single heater models to reset the coffee or hot water func tions The steam will be cooled in the...

Page 70: ...HEATER Multi way valve Illustration 2 shows the assembly position of the clamp on the plastic connector of the multi way valve Multiway valve clamps Use suitable pliers to tighten the clamp Ensure co...

Page 71: ...ee grinders Detach the connectors from the board and with draw the coffee grinder by pulling it upwards to release slot D from pin F Ensure that the spring indicated is aligned correctly in its seat 1...

Page 72: ...ated then use a hex key turning it clockwise to release the grinder support from the bayonet coupling On the lower burr keep the incrementpin as indicated locked in position and proceed as shown in th...

Page 73: ...on the element with a hex key Coarse ground Finely ground WARNING Grinding must be adjusted with the motor stationary Adjust the grinding level by one step at a time After completing settings start th...

Page 74: ...REV 02 Mar 07 7 15 Autocappuccino Withdraw the connector from the electronic board and loosen the three screws as shown 20 22 PRIMEA Chapter 07...

Page 75: ...tor driven tray from its seat by pulling upwards For access to the sensors loosen the two screws to remove the casing below the drip tray Removeelectrical connections G as indicated 21 22 Loosen the s...

Page 76: ...motor with worm gear To withdraw the stop A use pliers to grip the tabs securing the lifting system to the base and pull outwards With draw the electric motor with worm gear from above 22 22 PRIMEA C...

Page 77: ...REV 02 Mar 07 CHAPTER 8 SERVICE SCHEDULE REV 01 PRIMEA Chapter 08...

Page 78: ...cumentation exploded drawings Heater pin o ring S S S Dirty scale leaks Brew group P P P Dirty hygiene See documentation exploded drawings Cappuccino maker P P P Dirty hygiene See documentation explod...

Page 79: ...REV 02 Mar 07 CHAPTER 9 AMENDMENTS MADE TO TECHNICAL SERVICE MANUAL PRIMEA Chapter 09 REV 00...

Page 80: ...g 02 4 4 1 Touch Plus wiring diagram 02 4 4 1 Touch wiring diagram 02 4 1 Ring wiring diagram 02 5 5 2 5 2 5 Beverage settings hot milk espresso macchiato 02 5 5 2 5 2 6 System settings beverage param...

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