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D O C U M E N T A Z I O N E

CHS

INSTRUCTIONS

OPERATOR INTERFACE AND PLC-BASED

CONTROL SYSTEM OPERATING

INSTRUCTIONS

CHS100.86.011 Rev.02 Date 23/07/2018

TECHNICAL DOCUMENTATION

DOCUMENTATION TECHNIQUE

TECHNISCHE DOKUMENTATION

DOCUMENTACIÓN TÉCNICA

DOCUMENTAÇÃO TÉCNICA

Summary of Contents for CHS Series

Page 1: ...CHS INSTRUCTIONS B OPERATOR INTERFACE AND PLC BASED CONTROL SYSTEM OPERATING INSTRUCTIONS CHS100 86 011 Rev 02 Date 23 07 2018 TECHNICAL DOCUMENTATION DOCUMENTATION TECHNIQUE TECHNISCHE DOKUMENTATION...

Page 2: ...ed inappropriate and erroneous use of the machine Any changes to the machine must be duly authorized by SACMI in advance All operations on the machine maintenance adjustments repairs cleaning must be...

Page 3: ...arning or danger symbols must be carefully read The notes critical to the health and safety of employees are within a box marked with warning prohibition and or mandatory signs and in italics as shown...

Page 4: ...age the machine at all times In particular the workers must never come into contact with the moving parts of the machine SAFETY DEVICES INSTALLED Locking devices Locking devices detect and signal an o...

Page 5: ...ircuit protections WARNING Wherever socket plug connections are present either in electrical panels or shunting boxes fitted on board the machine it is obligatory to perform any disconnections only wi...

Page 6: ...arkings of lead wires terminals devices etcetera nameplates and labels that have become illegible WARNING Never use the machine if any of the safety devices are malfunctioning under any circumstances...

Page 7: ...ON Open in position X LED OFF Direct detection photocell N O Activated LED ON Deactivated LED off Reflex photocell or N O Activated LED off light impulse retroreflex Deactivated LED on Dark impulse re...

Page 8: ...sists of four sections Operator interface Microprocessor based system for controlling and monitoring machine operation Section for delivering power to the main points of use Electrical wiring OPERATOR...

Page 9: ...nterface computer Memory card It includes a memory module MMC which stores the program Digital input modules Their function is to acquire the state of the limit switches proximity sensors photocells e...

Page 10: ...lenoid valves limit switches etc MACHINE CONTROL KEYBOARD Version with standard colors Version with special colors PUSH BUTTON DESCRIPTION 1 Emergency stop button 2 Reset button to clear shutdown or f...

Page 11: ...iew and set the data items regarding cap count Button for accessing the page used to view and set the data items regarding the Spark Tester if present Button for accessing the page used to view the da...

Page 12: ...CHS100 86 011 Rev 02 Date 23 07 2018 12 Button used to quit the application...

Page 13: ...ly from this page CAUTION the motion software controls are enabled when the machine is set to manual mode Nevertheless it is fundamental to exercise extreme caution when parts are operated It is highl...

Page 14: ...veyor belt reference speed the percentage factor of the ratio between the cap timing device speed M13 and the conveyor belt is set Cap step theoretical distance the distance between caps during produc...

Page 15: ...device start filter During this delay a downstream feeder reaches the full speed If the value typed in is greater than 1 second the signal for downstream cap request KA207 is active when the machine...

Page 16: ...le ON and one cycle OFF Delay of box change signal length of time after which the downstream machine receives the signal KA1 It indicates that the cap setpoint has been reached in the box Box change l...

Page 17: ...displays the partial number of caps fed into the machine To reset this counter press the corresponding RESET button CHS outfeed closures total counter displays the total number of caps fed out of the...

Page 18: ...he previous cap and the next cap Set this value to 1 or to a greater value Distance between YV3 and SPARK TESTER the number of caps between the feed cylinder YV3 and the high voltage electrode of the...

Page 19: ...the inverter of the cap timing device by means of the analog input is displayed M15 speed the number of revs min of the cap conveyor belt is displayed Inverter U15 reference frequency the reference f...

Page 20: ...a starwheel timing device or a double roller timing device respectively Motor M13 rated speed enter the number of rated revs min referred to the cap timing motor Motor M13 gearbox enter the value of...

Page 21: ...esent 1 present enter either 0 or 1 if an image capture station is not present or present on the starwheel timing device This setting activates photocell SQ53b for CHS100 Enable Spark Tester 0 disable...

Page 22: ...maximum level photocell SQ7 to activate the flow of caps and 1 to enable it If this value is set to 0 the flow through the CHS starts when the minimum level photocell SQ2 is activated whereas if it i...

Page 23: ...CHS100 86 011 Rev 02 Date 23 07 2018 23 ALARM MENU The log regarding operator messages and faults with dates and times of activation and deactivation is saved in this page...

Page 24: ...CHS100 86 011 Rev 02 Date 23 07 2018 24 I O MENU The state of the inputs and outputs in the PLC is displayed on this page in real time Input or output deactivated Input or output activated...

Page 25: ...CHS100 86 011 Rev 02 Date 23 07 2018 25 INFO MENU The PLC program version and the operator interface program HMI are displayed in this page...

Page 26: ...CHS100 86 011 Rev 02 Date 23 07 2018 26 LANGUAGE MENU The language of the operator interface can be selected in this page...

Page 27: ...low are provided SHUTDOWN MESSAGES 1xxx When these messages appear the machine stops immediately They can be cleared by pressing the RESET button on the machine keyboard only after the fault has been...

Page 28: ...HE OVERTURNED CONVEYOR BELT SQ11B SHUTDOWN No caps were detected in front of photocell SQ11B during the automatic cycle SQ11B input is permanently off or on Make certain sensor SQ11B is in the correct...

Page 29: ...afety it is necessary to shut off the machine and then turn it back on in order to reset the alarm 1012 CHECK CAP INFEED IN THE TURN PLATE SQ53C SHUTDOWN No caps were detected in front of photocell SQ...

Page 30: ...n circuits or the cap feed blower are operating efficiently 2005 NO TRIGGER PULSE FROM THE LINE OKR3 STOPPAGE The line did not provide the trigger pulse signal in Automatic Remote mode Input OKR3 is o...

Page 31: ...sensor SQ53 is in the correct position and works properly 2016 CHECK CAP INFEED IN THE TURN PLATE SQ53C STOPPAGE No caps were detected in front of photocell SQ53C during the automatic cycle SQ53C inpu...

Page 32: ...CONVEYOR BELT REJECT CONTAINER PRESENT CHECK SQ9C STOPPAGE The second conveyor belt reject container was not detected or not in the correct position during the automatic cycle Make sure photocell SQ9...

Page 33: ...AP INFEED IN THE FIRST CONVEYOR BELT SQ53 MESSAGE Photocell SQ53 is continuously active Remove the caps from the conveyor before restarting the automatic cycle 3006 CHECK CAP INFEED IN THE OVERTURNED...

Page 34: ...The temperature inside the CVS cabinet is higher than the threshold set for thermostat ST213 Make sure air conditioner EV113 works efficiently Make certain thermostat ST213 is properly set and works...

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