Sachs Bikes SAXY 25 Owner'S Manual Download | Manualshive

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30

SERVICE INSTRUCTIONS

Servicing the motorbike / cleaning agents

NOTE

Regular, expert service will help main tain
the value of your motorcycle and is a condi-
tion for guarantee claims for cor ro sion and
other such damage.

CAUTION

Rubber and plastic parts will be dam-
aged by caustic or penetrating clean ing
agents or solvents.

WARNING

Always carry out a brake test after clean-
ing and before starting a ride!

CAUTION

Do not use steam or high-pressure jet
devices!
Such devices can damage seals, the
braking system and the elec tri cal sys-
tem.

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Summary of Contents for SAXY 25

Page 1: ...ses and recommends Sachs Fahrzeug und Motorentechnik GmbH Ernst Sachs Stra e 6 D 90441 N rnberg Phone 49 0 911 4231 400 Fax 49 0 911 4231 332 e Mail info sachs bikes de www sachs bikes de Nr P00 638 0...

Page 2: ...SAXY 25 45 owners manual...

Page 3: ...enance helps to maintain the motorbike s value and is one of the require ments for warranty claims We wish you at all times a safe journey Your SACHS Fahrzeug und Motorentechnik GmbH Yo u h av e p u r...

Page 4: ...vicing the motorbike cleaning agents 30 31 Operation in winter and anti corrosion protection 32 Repairing paint damage servicing the tyres 33 Lay up commission 34 Technical changes accessories and spa...

Page 5: ...in 40 Cleaning the air filter 41 Cleaning the fuel filter 42 Spark plug 42 Adjusting the play of the twist grip throttle control 43 Battery 44 45 Changing the bulbs 46 Adjusting the headlight 47 TECHN...

Page 6: ...materials such as hay leaves grass coverings luggage etc can come into contact with it Safety symbols and notes OVERVIEW AND OPERATION CAUTION Important instructions and precautionary rules to be foll...

Page 7: ...4 1 3 4 5 2 1 Chassis number and rating plate 2 Fork column lock 3 Kick starter 4 Footrest 5 Battery and fuse OVERVIEW AND OPERATION...

Page 8: ...5 6 7 8 10 11 12 9 13 14 6 Cockpit 7 Handlebar fittings 8 Tank cap 9 Fuel tap 10 Shock absorber 11 Side stand 12 Footrest 13 Main stand 14 Air filter housing Left hand side view OVERVIEW AND OPERATION...

Page 9: ...il drain plug 3 Engine number 4 Footrest left Engine left hand side view 5 Spark plug connector 6 Electric starter 7 Footrest right 8 Oil filler cap 9 Kick starter 10 Oil level sight glass Engine righ...

Page 10: ...ings 1 Handbrake lever rear brake 2 Choke lever 3 Emergency off switch 4 Push button horn 5 Handbrake lever front brake 6 Throttle 7 Direction indicator switch Switch to the left Left indicator on Swi...

Page 11: ...as well as the steering lock are operated with the same key Key positions 1 Ignition off 2 Operating position ignition and all circuits activated 3 Ignition and lights on WARNING While riding do not...

Page 12: ...9 3 1 2 OVERVIEW AND OPERATION Cockpit Speedometer 1 KM H odometer 2 DST total distance km Instrument lights 3 left and right direction indicator green...

Page 13: ...ct a Sachs dealer who will do everything pos sible to assist you WARNING While the engine is running or the ig nition is on do not touch the ignition system FIRE HAZARD The exhaust system becomes very...

Page 14: ...ur could suddenly ignite NOTE The tank cap as well as the steering lock are operated with the same key Tank cap 1 The fuel tank cap 1 is designed to allow for ventilation Do not make any changes to th...

Page 15: ...starting difficult or lead to serious engine damage We cannot be held liable under the guarantee for damage caused by non observance of this caution Fuel tap 1 Fuel tap positions ON OPEN fuel tank wil...

Page 16: ...mineral oil API SG or higher If required replenish the engine oil for classification and viscosity see the table via the oil filler opening up to the maximum level marking Recommended grade Per API SG...

Page 17: ...hold the motorcycle upright NOTE Make sure that the motorcycle during oil level checks stands level in all respects Even the slightest inclination towards the side will produce measurement errors Wit...

Page 18: ...ideways Brake with care Locked wheels do not have much braking effect and can lead to skid ding crashing In principle do not brake on a curve but before the curve Braking on a curve increases the dang...

Page 19: ...the drive chain Check the chain setting and the drive chain for damage before each run Check the chain tension Prop the motorbike up on the side stand Let the motorbike rear end drop to the limit impo...

Page 20: ...rofile The standard motorbike is provided with the following tyre sizes Front 2 75 17 Rear 2 75 17 WARNING Use only tyres approved by the manu facturer The use of non approved tyre brands types or siz...

Page 21: ...achs approved products as well as qualified advice are available from all specialized Sachs deal ers Correctly loaded Make sure that the left right weight dis tribution is balanced Check that fastenin...

Page 22: ...your feet on the footrests Do not ride if your riding ability has been compromised On smooth slippery roads take into account that your riding stability and braking power are limited by the grip of th...

Page 23: ...er to reduce fuel consumption as well as pollution and wear levels Do not use excessive revs change up as soon as possible and do not change down until it is necessary to do so Ride as evenly as possi...

Page 24: ...ervals must be closely observed Regular service by a specialized Sachs dealer will guarantee not only continued operability but also economical fuel consumption low environmental pollution and a long...

Page 25: ...ottle control half 500 1000 km Do not open the throttle more than three quarter Slowly increase the engine speeds Up to 1000 km avoid longer rides with full load CAUTION Have the first inspection carr...

Page 26: ...tand within the pivoting arc of the stand The stand pivots automatically upwards with considerable momentum It is essential that the side stand is folded up before starting off Risk of accidents Switc...

Page 27: ...in a vertical position and let the side stand fould up Turn the fuel tap 1 to position ON or RESERVE Mount the motorcycle Turn the ignition key 2 to operating position Pull and hold one of the handbra...

Page 28: ...e the brake before riding CAUTION Do not let the kick starter hit back against the stop Fold the kick starter pedal back in after use With increasing operating temperature push the cold start lever 1...

Page 29: ...the engine won t start immediately release the start button wait a few sec onds and push it again Each time push the start button for just a few seconds in order to save the battery Never push the st...

Page 30: ...not pose a risk to yourself or others e g a deserted parking area WARNING Operate the brakes to grind off the salt deposited on the brake discs Dirty brakes When riding on dirty streets the braking e...

Page 31: ...er 2 When stopping or slowing down release the throttle gas and operate both brakes at the same time On tight curves sandy dirty streets wet asphalt and icy roads use the front brake carefully if the...

Page 32: ...e engine Non observance of this caution will lead to the guarantee becoming null and void for any damage attributable to such Stopping the engine Steering lock Safeguard the steering against unautho r...

Page 33: ...arantee claims for corrosion and other such damage CAUTION Rubber and plastic parts will be dam aged by caustic or penetrating cleaning agents or solvents WARNING Always carry out a brake test after c...

Page 34: ...int or covering Preservation agents When necessary the motorcycle must be preserved with commercially available preserving and cleaning agents By way of precaution especially in win ter regularly trea...

Page 35: ...and use them frugally Use of the motorcycle in the winter can cause considerable damage due to the presence of salt on the roads CAUTION Do not use hot water which would in crease the effect of the sa...

Page 36: ...s weight is not on the tyres You can prevent the tyres from becoming dry and brittle by spraying them with a silicone rubber treatment First thoroughly clean the tyres Do not store the motorcycle or t...

Page 37: ...torcycle in a dry room and jack it up so that its weight is not on the wheels Commission Remove the preservation agents from the outside Clean the motorcycle Install the charged battery Preserve the b...

Page 38: ...anges CAUTION We recommend using only approved Sachs accessories and original Sachs spare parts for Sachs motorcycles This is in your own interests the safety suitability and reliability of these acce...

Page 39: ...lebar with both hands and try to move the handle bar back and forth If the fork column bearing shows noticeable play it must be adjusted by a specialised Sachs dealer Pull the hand brake to block the...

Page 40: ...ake caliper on left hand fork in the slot of the brake support 7 Grease the full floating axle 4 and push it in with the spacer bushing 6 and speedometer drive 5 as far as it will go Before tightening...

Page 41: ...ure Unhook the brake cable 1 of the brake lever Hold the full floating axle 2 and release the axle nut 3 NOTES ON MAINTENANCE Installing Clean and grease the full floating axle 2 Introduce full floati...

Page 42: ...the constantly increasing free travel A of the handbrake lever 1 5 mm Adjusting the front and rear brakes Adjustment Slacken the lock nut 2 on the handle bar Turn setscrew 3 accordingly Tighten lock n...

Page 43: ...wear CAUTION The adjustment of the chain influences the wear of chain and sprocket Prop the motorbike up on the side stand Hold the chain 1 at the furthest rear point of the sprocket and pull it off...

Page 44: ...41 Clean Drench in air filter oil...

Page 45: ...an every 8 000 km NOTES ON MAINTENANCE Spark plug Check and change CAUTION Check or change the spark plug only when the engine is cold Pull the spark plug connector 1 Unscrew the spark plug 2 Check th...

Page 46: ...43...

Page 47: ...e spots must be flushed with plenty of water If acid is swallowed immediately visit call a doctor CAUTION Do not expose batteries to direct sun light Discharged batteries can freeze so they must be st...

Page 48: ...disconnect the minus terminal black cable 1 When installing the battery first connect the plus terminal red cable 2 The battery is maintenance free Do not try to open it Open the seat 3 Disconnect th...

Page 49: ...bulb S3 12V 15W E9 Tail brake light bulb 12V 21 5W Remove the screws 1 on both sides Take of the headlight housing 2 Remove the screws 3 and open the headlight housing Remove the bulb Installation tak...

Page 50: ...ember you are responsible for the correct adjustment of the motorbike s headlamp WARNING Do not run the engine in an enclosed space risk of asphyxiation Position the motorcycle on a level floor 5 m me...

Page 51: ...10 1 Lubrication system Oil circulation lubrication Cooling Air cooled Rated power 45 Version 1 8 kW at 8 500 rpm 25 Version 1 6 KW at 6 200 rpm Rated torque 2 45 Nm at 5 500 rpm Ignition system Tran...

Page 52: ...ch Gear shifting 2 gear transmission with permanent engagement Gear ratios 1 Gear 36 11 3 273 2 Gear 31 16 1 938 Primary 4 059 Drive pinion 11 teeth Sprocket 45 Version 48 teeth 25 Version 60 teeth Dr...

Page 53: ...mm Rear suspension Shock absorbers spring travel 48 mm Wheels Light metal Alu Front rim size 1 50 x 17 Rear rim size 1 50 x 17 Tires Front 2 75 17 min 46J Rear 2 75 17 min 46J Tire pressure Front 2 0...

Page 54: ...ICAL DATA Lubricants and operating fluids Fuel tank capacity 6 5 litres incl 1 0 litres reserve Fuel Unleaded fuel min 91 octane Engine oil Filling quantity SAE 15 W 40 mineral oil API SG or higher 0...

Page 55: ...lectrical equipment Generator 12 V 60 W Battery 12 V 3 Ah MF Fuse 15 A Lights Headlight Instrument lights Brake tail light Turn signal light Low beam 12V 15W Direction indicator 12V 3W Cockpit 12 V 3W...

Page 56: ...ndlebars 630 mm without rear view mirror Maximum height 1125 mm without rear view mirror Wheel base 1190 mm Seat height 845 mm Weight empty 79 kg Weight in running order 83 5 kg Max permitted addition...

Page 57: ...r through the authorized Sachs dealer seller The customer is then entitled to legal claims Replaced parts pass over into the possession of Sachs Fahrzeug und Motorentechnik GmbH 2 The installation of...

Page 58: ...urface the lifetime will be reduced this may already occur after 500 km Brake linings brake shoes brake lines depending on riding style and load these may already be worn after 2500 km in cross countr...

Page 59: ...are from the 6th month Free wheel sprockets free wheel of starter depending on care from the 6th month Self locking nuts cotter pins locking plates bonded screw connections during each maintenance int...

Page 60: ...s must be complied with At 1 000 km 1st service Every 4 000 km or after 4 months Every 8 000 km or after 8 months After the warranty period the inspection intervals specified in this manual must be ap...

Page 61: ...replace x x Replace x Air filter Clean foam filter and housing x x Replace foam filter x Carburetor Check and adjust idle and cold start x x x Throttle cable x x x Fuel filter Clean x x Fuel hoses Che...

Page 62: ...s and repair if necessary x x x Chain Check adjustment and condidtion and grease adjust and renew if necessary inspect clean and lubricate every 1000 km Side stand Check grease repair if necessary x x...

Page 63: ...60 Workshop activities carried out Workshop activities carried out Activities carried out km date Activities carried out km date MAINTENANCE CONFIRMATION...

Page 64: ...61 Workshop activities carried out Workshop activities carried out Activities carried out km date Activities carried out km date MAINTENANCE CONFIRMATION...

Page 65: ...stamp 4 000 km 4 months dealer stamp 1 000 km 1 months 1st service dealer stamp After 24 000 km 24 months dealer stamp After 8 000 km 8 months dealer stamp After 16 000 km 16 months dealer stamp Afte...

Page 66: ...ate After 36 000 km 36 months dealer stamp km date After 32 000 km 32 months dealer stamp km date After 60 000 km 60 months dealer stamp km date After56 000 km 56 months dealer stamp km date km date A...

Page 67: ...64...

Page 68: ...registration office to obtain an safeness certificate Send us the certificate along with the vehicle data You will then receive from us a copy of the type appoval document for a fee EG approval Federa...

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